BRIAN W. O'BRIEN
Jeffersonville, IN C: 812-***-**** ac4kme@r.postjobfree.com
SUMMARY
Senior Operations Management Results-oriented leader with extensive experience in operations
management, team development and organizational change. Proven track record of managing
multiple projects while leading teams toward achieving common goals that support the overall business
objectives with emphasis on behavioral based safety practices, quality systems, on-time delivery and
cost management.
SKILLS
Behavioral Based Safety Continuous Improvement
Work Place Organization Team Building
Problem-solving Regulatory Compliance
Lean Manufacturing Budget Management
JIT manufacturing Visual Management
EXPERIENCE
12/2014 to Current Director of Operations
Jeffboat, LLC Jeffersonville, IN
Through implementation of at risk observation audits and increased level of
personal accountability reduced OSHA recordable incident rate by 54%
YOY
By implementing detailed daily shift performance reports and increasing
level of focus by front-line supervision increased labor utilization by 5%
By restructuring standard work and continually pushing work upstream,
reduced the number of days from vessel launch to customer delivery by
60% resulting in 100% on time delivery as well as drastically improved paint
quality and a decrease in labor hours delivering barges 3% below planned
hours.
Implemented a one for one exchange system for PPE as well as other
consumable items which contributed to being $70K below budget
09/2012 to 11/2014 Ingot Plant Superintendent
Alcoa Lafayette, IN
Assisted in the development and implementation of a visual management
metrics reporting dashboard enabling front-line supervision to
communicate prior days performance and identify where corrective
action measures were needed
Participated in a team initiative to create a tool in which to assist
scheduling alloy changes in such a way as to reduce the risk of
off-composition furnaces, minimize the number of non-value added
process steps and maximize scrap utilization
Fulfilled the role of interim ingot plant manager during a significant ingot
plant leadership transition
EDUCATION AND TRAINING
09/2010 to 09/2012
07/2006 to 09/2010
01/2001 to 01/2006
01/1998 to 01/2001
01/1992 to 01/1998
2009
2007
1993
Director of Operations
Vogt Ice, LLC Louisville, KY
Developed and implemented a resource scheduling tool used to
accurately define current lead times for equipment which prevented over
booking business resulting in drastically improved on-time delivery
Collaborated with sales team and end customer on a particularly
aggressive project to ensure delivery demands were successfully met to
include development of work cells, implementation of standard work, and
substantial increase in staffing from recruiting through hiring and taining
Actively led the contract negotiating team during labor contract
negotiations and successfully negotiated three year contract agreement
without a work stoppage
Director of Operations
Jeffboat, LLC Jeffersonville, IN
Created and implemented standard work with emphasis on task
sequencing resulting in 40% reduction on line cycle time
Implemented a quality improvement strategy to reduce defects per
inspection by over 50% over a three year period
Through more stringent policy and procedure enforcement reduced OSHA
recordable injury rate by 50% over a three year period
Through an extensive training program and the implementation of a
multi-step inspection process increased UT/RT pass rate from <50% to >90%
in less than six months
Area Manager
Wabash National Corp Lafayette, IN
responsible for meeting operational metrics in safety, quality, cost, delivery
and morale of steel fabrication shop two weld shops supplying parts and
components to six assembly lines.
General Foreman
Wabash National Corp Lafayette, IN
responsible for the safe operations of two high volume production lines.
Production Supervisor
Wabash National Corp Lafayette, IN
responsible for the safe operations of a manufacturing department or
departments ranging from 50 to 120 direct hourly reports.
Bachelor's of Science: Management
Indiana Wesleyan University
Associate's of Science: Business
Indiana Wesleyan University
Certificate of Professional Supervisor, AMS Institute Completed