Engineer Design

Sai Prem Pottam

Email : *************@*****.***

ph : 409-***-****

Professional Summary

Highly skilled Industrial Engineer with 3+ years of Work experience.

2+ years of experience in designing of various 2D and 3D models, miscellaneous in CATIA and Auto CAD.

1+ year(s) of experience in designing/modeling of connections and Detailing in Tekla Structures and Auto-Cad and GD&T

Experience with mechanical design work and knowledge in manufacturing processes.

Developed assembly drawings, shop drawings and detailed drawings for design of automated assemblies for efficient output with concern of safety standards according to OSHA.

Knowledge and experienced in understanding of materials, linear and non-linear behavior of materials.

Designed Mass flow silo for storage of raw iron ore at different moisture levels by using a sample mass.

Practice in Engineering Drawing and Machine Drawing including analyzing of client drawings, specifications, drafting and clash inspection in GD&T

Preparation of Bill of Materials (BOM)

Experienced working in the Processing of iron ore and Material handling in iron ore industry (NMDC)

Good knowledge of different welding methods, and ability to specify suitable weld in complicated circumstances

Proficient in working with workshop tools like Surface grinding, drilling, milling and lathe machinery, filing, welding, wiring, molding, sheet metal cutting.

Good knowledge of Lean tools like 5S, Kanban, DMAIC, ISHIKAVA, FMEA and Fishbone.

Worked on designing of different products and services with factors of utility and ergonomics

Good skills of organizing and documentation of project folders and shop drawings maintaining a clear structured job environment

Quite Adaptable to any environment.

Expertise in Analysis and business Logic and Solving.

Good communication and interpersonal skills.

Dynamic, self-motivator, fast learner and a Team player with good work ethics.

Technical Skillset

Designing and Drafting Auto-Cad, Catia, Tekla Structures

Cam Tools Master Cam, CNC

Workshop tools Surface Grinding, lathe machinery, milling, Welding etc.

Lean Tools 5S, Kanban, DMAIC, Fish bone, FMEA

Simulation tools Rockwell Arena

Process Management tools ERP SAP

Reporting and data analysis Microsoft Office, Microsoft Visio, Adobe Acrobat, GD&T

Operating System Windows Xp, Vista, 7, 10.

Certifications

Auto-Cad by CITD, INDIA Aug 2013

Catia by CITD INDIA aug 2013

CNC by CITD INDIA aug 2013

Turbo C, C++ by APTECH INDIA Jul 2010

Work Experience

Ardis Enviro Solutions Jul 2014 – Jul 2015

Description : Ardis Enviro Solution is a designing Company, which provides services of OEM parts design where I worked as a Design engineer

Job Role : Design Engineer

Client : Maruthi Suzuki

Analyzing client’s design specifications and Suggesting improvements if necessary.

Designing various dies for automobile OEM suppliers using advanced tools in the CATIA.

Preparing Bill of Materials (BOM) for the assemblies and drawings of the parts to be fabricated.

Converted various 3D models into 2D CAD drawings followed by complete final drafting.

Developed various 3D and 2D models using various modules in CATIA V5 which involves part design, generative shape design, surface design, sheet metal design, assembly design with mechanism and drafting.

Modified an existing product design resulting in reduction of material consumption by 11%.

Specification of type of Connections and handling method required.

Dimensioning of Parts using Auto-Cad based on client’s required standards.

Moldtek Technologies Ltd July, 2013 – July, 2014

Design Engineer for BIW Fixture Design

Description : Mold-tek technologies is a designing company which offers services of BIW Fixture design headed by Moldtek Group where I worked in the designing of BIW fixture design.

Job role : Design Engineer

Clients : Ford, AUDI, BMW

Roles and Responsibilities

Study of Layout, Car Part, clamping plan, Detailing of the welding fixtures for car line assembly and sub-assembly line Design of loading-unloading station for complete Robotic line.

Design & Detailing of Handling grippers for complete assembly line from the concept stage.

Feasibility studies for fixture concept design and Realistic Design in CATIA.

Design of loading-unloading station for complete Robotic line.

Gun Study accessibility to weld spots checks.

Dimensioning of all the parts of the Fixture using Auto Cad

3D and 2D with GD&T.

Checking of the manufacturing drawings for these fixtures along with BOM

Customer review and feedbacks

Moldtek Technologies Ltd. Jun, 2012 – Jul, 2013

Description : Mold-tek technologies is a Design Engineering Company headed by Moldtek Group where I worked in Designing and detailing of the steel structures.

Job role : Structural steel Detailer/Modeler

Clients : Fabarc steel, Continental steel

Roles and Responsibilities

Analyzing the architectural drawings and structural drawings to understand the client requirements and specifications using Adobe Acrobat

Experience in Clash-checking to avoid design clash and structure clash resulted by design changes and post decisions

Experience in connection design and suitability depending on the type of intersection joints of structures implied by the scope of the connection

Experience with Gridding, Anchor bolt placement, Column placement, Mainframe structuring and their connections in Tekla Structures

Used knack techniques while requesting RFI’s to clients while and when lack of information.

Suggested solutions to the clients while changes made after the RFI.

Preparation of reports based on floors, sectors, material types, primary beams, secondary beams and miscellaneous including bolts and nuts.

Preparation of BOM (Bill of materials)

Dimensioning of the beams, columns and plates like running dimensions, overall dimensions, clearances, hole placements, thickness, threading, radius, bevels etc. using Autocad

Performing Checking on the detailed sheets and re-checking of model

Experience in template creating, labeling, binding using Adobe Acrobat

Preparing submittal and sending to the clients

Making a report of job done and submit it to the superiors.

National Mineral Development Corp. Ltd. Nov,2011 – Apr,2012

Job role : Production Engineer Intern

Roles and responsibilities

Consideration of a batch mass of Raw Ore

Washing of Ore in Sprinkling Vibrator Pans

Drying of Ore and crushing them to small pieces up to 30mm in the primary

and 5mm in the secondary crushing using Jaw Crushing machine.

Dropping them down to fine particles through Double roller crusher

Separation of these particles by Wifley gravity separator, magnetic separators

and Electro static separator

Scrubbing of separated ore using SI-150R Scrubbing machine

Palletization of separated Iron Ore using thermic furnace.

Projects

“Evaluation of User Experience in Instant Messaging Applications” Feb 2016 – May 2016

Research Paper (Houston HFES 2016 Symposium)

Under DR. Yueqing Li (Human Factor Ergonomics)

Roles

Conduct Surveys with people categorized in to Race, Region, Application Users, Usability, age

Analyze difficulties

Conducted benchmark tasks

Performed statistics using Anova Table

Made changes in order to reduce time, error and make it user friendly.

“Evaluating User Discomfort on different Style and Size of heels” Sep 2016 – Dec 2016

Research Paper (Houston HFES 2016 Symposium)

Under DR. Yueqing Li (Occupational Ergonomics)

Roles

Conduct Surveys with women categorized in to heel size, age, duration, motion, frequency.

Analyzed the problems faced and impact of wearing.

Conducted benchmark tasks

Made discussions with the team mates

Performed statistics using Anova Table

Derived Limitations on the heel height depending upon the usage and frequency used.

Functional Design Of Mass Flow Silos at National Mineral Development Corp. Ltd. Sep,2012 – Oct,2012

Mr. Somiran Mandal

Roles and responsibilities

Consideration of a sample mass of coal of 10Kgs

Conduct shear test on the sample masses at different moisture levels categorized in to different sizes of coal by a Ring Shear Test Machine.

Derive the flowability parameters of each sample mass.

Analyze the consolidation stress between the coal and silos walls by resulting the wall yield Loci.

Calculate the Arc tan angles for silos at different conditions of coal.

Make a pre-model of the silo

Draft it using Catia.

Simulation Of Customers at Dunkin Donuts Sep 2015 – Dec 2015

Dr. Weihang Zhu

Roles and Responsibilities

Take readings of customer arrival rate thru drive thru and indoor

Take readings of service time and find the appropriate distribution

Taking performance measures of waiting time, service time and customers served

Setting the input controls, Constraints, Output responses with the object of minimizing waiting time and maximizing efficiency and there by running optimization quest

Resulting a best feasible solution and reported to the university

Education

Masters in Industrial Engineering

Lamar University, Beaumont

Bachelors in Mechanical Engineering

St. Martins Engineering College Hyderabad, India

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