Mechanical Engineer Design
Resume:
JOHN FERULLO *** Westview Drive
Westford, Ma ****6
ac1aly@r.postjobfree.com
PROFILE
Mechanical engineer specializing in electronic packaging with experience is designing for NEBs compliance. Specialities include Mechanical design and analysis, Thermal Analysis, regulatory compliance support. I have worked a lot on start up environments.
Proficient in Solidworks, FloEFD, Flotherm, Word, Excel, Powerpoint. Registered Professional Engineer, Massachusetts
EXPERIENCE
PRINCIPAL ENGINEER BENU NETWORKS, INC, BILLERICA, MA. 2011- 2016 Mechanical Engineer responsible for the design, thermal analysis and regulatory compliance of Benu’s MEG 400, MEG100 and MEG50 wireless gateways. These products are designed to be installed in a central office environment (NEBS) or a data center. My responsibilities at Benu were the same as those at Verivue
•Wrote Mechanical Design Specifications and schedules.
•Worked with outside Industrial Designer and Benu management to develop look and feel for the product line
•Performed Mechanical design and documentation using Solidworks
•Chassis is primarily sheet metal with aluminum extruded parts.
•Designed card ejector mechanism for three types of cards with insertion forces up to 300 pounds.
•Created control drawings to guide the PCB design house
•Created all label artworks in CorelDraw based off of Industrial Design masters
•Performed Mechanical Analysis
•Flotherm and FloEFD for thermal analysis
•Solidworks COSMOS for light structural analysis.
•Coordinated outside resources.
• Industrial Design
•Vendors for prototype and initial manufacturing.
•Power supply vendor
•Worked with appropriate agencies and test labs to achieve the necessary regulatory approvals.
• IEC60950 product safety
•FCC, ETSI EMI/EMC compliance testing
•GR-63-CORE NEBS Environmental
•GR-1089-CORE NEBS Electrical
•Cable customer specific proprietary environmental requirements MEMBER, TECHNICAL STAFF VERIVUE, INC, WESTFORD MA. 2007- 2011 Mechanical Engineer responsible for the design, thermal analysis and regulatory compliance of Verivue’s MDX9200 and MDX9020 Media Servers. These products are designed to be installed in a central office environ- ment (NEBS) or a data center. As the only mechanical engineer at Verivue I was involved from the concept stage through on going product support. I also am responsible for regulatory compliance (Safety, EMI/EMC/ NEBS and customer specific requirements).
MECHANICAL ENGINEER, SONUS NETWORKS, WESTFORD MA 1998 - 2007 Responsible for mechanical design and qualification of Sonus products (GSX9000. GSX4000). Also managed the design support group (document control, regulatory compliance).
•Wrote Mechanical Design Specifications and schedules.
•Worked with outside Industrial Designer and Sonus management to develop look and feel for the product line
•Performed Mechanical design using Solidworks
•Chassis is primarily sheet metal with Aluminum Extruded parts.
•Designed card ejector mechanism.
•Created control drawings to guide the PCB design house
•Created all label artworks in CorelDraw based off of Industrial Design masters
•Performed Mechanical Analysis
•Flotherm for thermal analysis
•Solidworks COSMOS for light structural analysis.
•Coordinated outside resources.
• Industrial Design
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•Vendors for prototype and initial manufacturing.
•Worked with appropriate agencies and test labs to achieve the necessary initial regulatory approvals. Later we hired a regulatory engineer.
• IEC60950 product safety
•FCC, ETSI EMI/EMC compliance testing
•GR-63-CORE NEBS Environmental
•GR-1089-CORE NEBS Electrical
•Part of the team that created processes and achieved ISO9000 registration
• Implemented Agile for ECO and BOM management
•Managed the Engineering Services group
•Mechanical Engineering and Design
•Document/ECO control
•Compliance Engineering
ENGINEERING MANAGER, BAYNETWORKS/ WELLFLEET COMMUNICATIONS 1993-1998 Managed the mechanical engineering group designing network products. My group did the Mechanical Engineering and design function for Wellfleet Communications and later the east coast part of BayNetworks.
•Sheet metal, extruded and plastic components
•Thermal analysis using Flotherm and SDRC.
MECHANICAL ENGINEER, PICTURETEL CORP, PEABODY MA 1992-1993
•Performed cost reductions of Picturetel products through redesign for higher volume.
• Investigated hard tooling for sheet metal chassis and changed pressure formed parts to injection molded parts.
•Redesigned cabling for higher volume and reliability
•Coordinated outside vendors designing labeling for custom bit tablet. Page 3
MECHANICAL ENGINEER, ALLIANT COMPUTER, LITTLETON, MA 1987-1992
•Multi cabinet computer system
•Responsible for mechanical design and some regulatory compliance. MECHANICAL ENGINEER, DATA GENERAL CORP, WESTBORO MA 1986-1987
•Designed one cabinet in a multi cabinet computer system MECHANICAL ENGINEER, LEXIDATA CORP., BILLERICA MA 1982-1986
•Designed rack mounted graphics subsystem chassis
•Designed molded plastic video monitor housing
MECHANICAL ENGINEER, WANG LABS, LOWELL MA 1981-1982
•Designed one cabinet in a multi cabinet computer system
•Designed molded plastic monitor housing and aluminum positioning arm MECHANICAL ENGINEER, ADVENT CORP, CAMBRIDGE MA 1978-1981
• Designed projection screens
•Evaluated appropriate reflective materials
•Designed 10” woofer driver.
EDUCATION
University of Massachusetts - Lowell Ma. BSME
LICENSING
Registered Professional Engineer, Mechanical Massachusetts SKILLS/TOOLS
Solidworks
Pro/E
Flotherm
FloEFD/Floworks.
FloEFD is Cosmos Floworks with electronic packaging libraries added by Flomerics. Page 4
MS Office
MS Project
Agile
Arena
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