Mechanical Engineer Engineering

Ghassan Alhasnawi

**** ******* **, ******, ** ***04. Cell#331-***-**** *******.*********@*******.***

OBJECTIVE

Desire an Engineering position integrating skills in process improvements, project management, design, and data analysis.

EDUCATION

M.S. in Industrial Engineering, currently attending

Northern Illinois University (NIU) DeKalb, IL

Bachelor of Science, Mechanical Engineering, Aug 2005

University of Technology, Baghdad, Iraq

TECHNICAL SKILLS

Creo Pro-Engineer SolidWorks PLM Visualization view Team Center Engineering PDM software Microsoft office suite

ENGINEERING EXPERIENCE

Mechanical Engineer, Caterpillar, Aurora, IL Apr2016-Present

•Conducted APQP (Advanced Product Quality Planning) workshop for NPI & CPI programs in Earthmoving MWL.

•Resolved CPI (Continuous Process Improvement) issues in Design, Manufacturing and Suppliers.

•Facilitated DFMEA & High Risk Parts to improve Design Quality for machine systems: (Engine, Transmission, Cooling, Electrical, Hydraulics, Sound, Structures, Cab and Light Fabrication) to prevent future field failures.

•Conducted DOE Design of Experiment for statistical analysis & process capability analysis.

•Developed technical requirements management for MWL, LWL, Material Handlers and Industrial waste Compactors.

•Worked with production engineers on updates to BOM’s & cost estimation to design changes.

Process Engineer, Norton McMurray Manufacturing Co, Geneva, IL Sep2011-Apr2016

•Focused on problem-solving using scientific methods for quality problems in manufacturing, testing & Assembly.

•Trained on process flow mapping & root cause analysis procedure: 5 whys, A3, & fishbone diagram.

•Executed machine troubleshooting & product quality issues using scientific method PDCA.

•Supported continuous process improvement (Kaizen), waste elimination, one piece flow & 5S.

•Implemented, modified, & documented production lines: machining, testing, assembly & shipping processes.

•Designed, fabricated, & installed new machine guards according to OSHA safety regulation standards.

•Utilized mill, lathe & drill practices to complete machining & process development projects.

•Evaluated solid model files to determine design feasibility and tooling specifications for 3D parts.

•Ensured all product designs and manufacturing processes meet the Quality Management System (QMS) requirements.

•Worked with outside vendors to develop new equipment and implement modifications to existing equipment.

•Developed quality assurance plans by conducting hazard analyses, monitor procedures & corrective actions.

•Maintained & improved product quality by investigate customer complaints, collaborating with other members of management to develop new product and engineering designs, and manufacturing and training methods.

Mechanical Engineer HVAC/R, United States Army for Halliburton (KBR) Baghdad International airport, Aug2007-Jun2010

•Estimated heat load per US Army standards & supervised construction progress completion in timely manner.

•Administrated HVAC projects layout evaluation to ensure compliance with Army requirements & standards.

PROJECTS

•Worked in R&D department on new products using Pro-E, & perform lab test, analyze, brainstorm & redesign.

•Solved machining new products issues by calculating SFM, speed & feed, chip load to select proper tooling & holding.

•Performed pull test according to ASTM standards: F1588 Constant Tensile Load Joint Test (CTLJT).

•Resolved CPI Structures issue in manufacturing obsolete parts of the LWL to satisfy customers.

LEADERSHIP EXPERIENCE

• Management responsibility of machines operation, equipment maintenance, product quality control & cost.

• Supervised HVAC/R construction & installation projects successfully & delivered completion on time.

PROFESSIONAL ORGANIZATIONS

Active member in SME since 2013.

COURSE WORK

Optimization in Engineering Design & Analysis of Experiments, Heat & Mass Transfer, Thermodynamics, Fluid Mechanics, Principle of Engineering Management, FEA, Quality Assurance.

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