Ajinkya Kulkarni
****, **** ***, *******, **-****1
Objective- Masters graduate with 3 years’ experience in Manufacturing Engineer, seeking full time employment in Manufacturing Engineering with proven skills.
Educational Qualifications:
Master of Science – Industrial and Systems Engineering Jan 2016 – May 2017(Graduated)
Wayne State University, Detroit, Michigan – USA (GPA 3.75/4.0)
Bachelor of Engineering – Mechanical Engineering Jun 2009-Jun 2014 ( Graduated)
University of Pune, India (GPA 3.25/4.0)
Key Skills
PPAP, APQP, TS-16949, ISO, SPC, GD&T, 5s, Lean, Kaizen, Minitab, BOM, 8D,root cause tools (fishbone), MS- office, Six Sigma Green belt, AutoCAD.
Work Experience- Suyash Metatech Pvt. Ltd., Nashik, India
Trainee, Manufacturing Engineer (Lean) Project- flanges, air intake pipes, channels -1 year 2 months
Performed cycle time studies for product lines.
Lean methodology implementation, reduced overproduction of flanges by managing inventory.
Generated SPC, Root Cause Analysis, used pareto chart for deciding factor for flanges rejection.
Analyzed finished product using GD&T.
Efforts for ISO and TS-16949 certification compliance, prepared quality manual for products under me.
Prepared BOM, PPAP and APQP for flanges, channels, air intake pipes.
Utilized AutoCAD for development of channels for towers.
Intern, Manufacturing Engineer ( Lean) Project- Pin fulcrum, torque arm -1 year 2 months
Focused on Kaizen, Continuous improvement to reduce cycle time, reduced number of drillings.
Poka-yoke for Press shop, Lathe shop, implemented sensors which will not start motor until all parameters meet.
PPAP for pin fulcrum and torque arm for suppliers, prepared documentation for control charts.
APQP for pin fulcrum and torque arm.
Volunteer Experience- (Wayne State University), Detroit, MI - 5 months
Worked on project for management in Risk management for Suyash Metatech.
Identified risks and rectifying model for risk management was suggested.
Academic Projects
Spring/Summer 2016 – Implementation of Six sigma methodology in Rubber glove industry -5 months
Implementation of DMAIC, PDCA, SPC, Root Cause.
Prepared Project Charter which included all above.
Suggestion for implementation of Poka-yoke, which in turn reduced injuries due to heat.
Development of device to utilize waste heat. -5 months
Created Design using AutoCAD.
Manufactured a device by fabrication, CNC, Vertical mill in workshop.
Calculated and analyzed results using Ansys, which was70 % effective.