SUMMARY

Over * years of Mechanical Engineering Professional experience in Manufacturing, Design, Research & Development in Lean & six sigma manufacturing environment in tooling, automobile and aerospace industry.

Expert in 3D/2D CAD complex assemblies design with all hydraulics, pneumatics, CAE and FEA analysis.

Gathered user requirements- analyzed and designed software solution and database.

Created the P/DFMEA for safety syringe, plastic injection molding with following cGMP, FDA and Hazardous STD.

Developed and validated various test methods with Conducting DFM review, DHF Audits.

Expertise in Tolerance & Standard: ASME, ANSI - 14.5, GD&T, cGMP, ISO 9001, 13485 and 14971.

Knowledge of IQ/OQ/PQ and perform CAPAs root cause analysis.

Participate in Plant Operations development meetings with cross functional teams.

Lean Six Sigma Manufacturing knowledge & Project management and installation on client location.

Detailed study of field failure data from business Objects & statistical conclusion for the possible root cause

EDUCATION Master's of Science in Mechanical Engineering (2008 to 2010) (University Of Bridgeport)

Bachelor’s of Mechanical Engineering (2003 to 2006) (North Maharashtra University)

SKILL Catia, Pro-E, SolidWorks, Unigraphics NX 9/V18, AutoCAD, CAE, Ansys, CFD, FEA, SQL Microsoft Scripting, Minitab,

MS Project Management/ Visio, SAP, Process Improvements, Leadership, Risk Management, MS Office suite.

EXPERIENCE

April 2017 to HCL America, Sparks, MD

Current Sr, Product Development /Design Engineer

Medical Heathcare client - medical automotive technology provider for Medical Systems, Diagonostics machines.

Design & Research on new test fixtures, Plastics viper LT, Diagonostic system with stress analysis

Robotics comparments, plastic, rubber, Electrical harnesses designed in SolidWorks with smartteam PLM

Design proposal, specifications, and manuals to determine feasibility of design or application.

Design Project management schedules on simultaneous goal engineering design and customer specifications.

Created the DFMEA for safety syringe with the following cGMP with following ISO 13485, CFR 21, FDA guidelines.

Designer of custom hot runners (manifold system to distribute molten plastic to cavities)

Statistical analysis in MiniTab(Design of Experiments DOE,ANOVA Process Stability / Capability methods).

Working on Finite Element Anlayses (FEA) of equipment, DFMEA and root cause with follow GD&T 14.5 Y

Design automation systems components in SolidWorks with Minitab and ANSYS analysis.

February 2014 to Zodiac Seats US, Gainesville, TX

January 2017 Sr, Product Development Engineer

Worldwide aerospace seats and part assemblies provider.

Design Plkastics, Sheet metals, Extrusion & plastics parts in SolidWorks -Smarteam

$18,000 in annual savings by implementing Quick Flow process and 8D problem solving technique.

Design, validate the designs on robotics machines, rubber and plastic parts with thermal calculations.

Lead on design, development and production plastics, hardware electronics parts with thermal cooling analysis.

Participate in utilized Root cause analysis Performs Failure Mode and Effects Analysis (FMEA).

Design injection molding parts, develop extrusion dies, die cast parts, tooling with class A & B surfaces rebuilt.

Manage and perform robust, manufactural CAD models weights and tolerance analysis on system components.

Specialized in die cast and plastic mold injection design work with EDM, milling machines including troubleshooting existing molds, creating new mold designs in SolidWorks with updating BOM & drawings

Mechanical injection molding design engineering documentation, DHF studies drawing release for the System.

Lean Manufacturing systematic approaches (by analyzing downtime, process,scrap, production cycle time)

Conduct and maps risk assessments with Safety and Troubleshoot aircraft systems to resolve complex issues

Creating 2D /3D, pre-engineering designs check in Catia 3D with all design release in PLM.

Perform process failure mode effective analysis and root cause analysis on multiple projects.

Research & Design new parts structural modifications of aircraft in SolidWorks with FEA simulation..

April 2012 to Satyam Technologies Inc. Erie, PA

Aug 2013 Sr, R&D Engineer

Work for client: GE - is the world’s leading manufacturer of aerospace and medical.

Design and research parts related to Injection molding plastics in SolidWorks WindChill PDM.

Design injection molding, Robotics,extrusions, fixtures, High speed motion control devices with SolidWorks

Design complex top-level assemblies, Sheet metals, rubber, plastic molded parts with calculations.

Develop extrusion dies, gear system, power train with reports and mathematical calculation.

Enviroment Pneumatic, hydraulic system, EDM Machines, Sheet metal and structural steel design.

Assemblies conduct tolerance stack-up analysis and Catia Design with involving multiple components

Work on process automated machinery, material handling equipment and conveyor systems.

Design PCB, Electro Mechanical layout, detail drawings, and basic piping, combustion system in PLM

Collaborated with contractors and clients the on-site engineer for the several large projects.

Work on Six sigma DFSS (PFMEA/DFMEA) Design with Optimization of processes follow API NBIC standard.

Giving toll gate presentations for project kick-off with senior management in SAP environment.

Pressure vessels, Heat exchangers equipment assemblies with all hydraulics, pneumatics and fixtures Design.

Conduct the Design of Experiments (DOE) and apply GD&T Y14.5 and ASME standards on all designs.

June 2011 to BD Medical. Franklin Lakes, NJ

September 2011 R&D Engineer

BD is a global medical technology company that is focused on improving drug delivery in healthcare.

Design and analyze on the new patent design in SolidWorks SmarTeam PDM safety syringe and Surgical Devices.

Creating Conceptual design, new products and innovative changes to existing products in SolidWorks.

Created the DFMEA for safety syringe, plastic injections parts with following cGMP, FDA & Hazardous standards

Statistical Analysis (MiniTab-16): DOE, 2-T sample testing follow design in SolidWorks with GD& T.

New Product Introduction methodology & Design for Manufacture and assembly methodology in Solidworks

R&D work with prototype testing, Abaqus analysis with DHF audit, Risk Analysis with all reports.

April 2007 to FAG Bearing India LTD, India

March 2008 Sr, R&D Engineer

Manufacturing rolling bearings for the automotive and aerospace industries.

Research & Design aerospace and Automobile Bearings & components in SolidWorks and AutoCAD.

Processes for injection molding, Die Cast machinery, auxiliary equipment, and all support equipment.

Design robotics arm, gear and driven mechanisms, vehicular component with installation in Pro-E.

SAP, Planning, scheduling & coordinating the technical and management aspects of projects.

Manufacturing - stamping, forming, die cast of assemblies,Sheet Metal, Extrusion, injection molding.

Improved Plastics materials, processing techniques such as Plastic injection molding, machining & grinding.

August 2004 to FINEX CO., India

Octomber 2006 Sr, Project Engineer

Finex (PB) is making multiple products – Automobile, Medical and aerospace.

Design boilers, Pressure vessels and plastic injection molding parts, PCB & systems in SolidWorks- Ansys analysis.

Production lines project installation and conduct DOE design in Catia with following GD&T on all designs.

Design heat exchangers, injection molding parts, boilers, structures, Class II & III parts and surface modeling

Provide small Machinery Implemented cost saves for injection molded, Sheet metal, extrusion parts.

Concurrently work on multiple projects in lean manufacturing & Design for Six Sigma follow ASME, API.

Guide and control Manufacturing processes Centrifugal pumps, stamping, tooling, Fabrication, Hydraulic.

Process optimization with Six Sigma methodology with performance targets on-time delivery.

RESEARCH PROJECT

Medical Body stitchery machine specially designed for US military : May 2009 – Nov 2010

Battery operated four wheeler with : 2-way steering : Oct 2005 – Apr-2006

Automatic Lifting Machine : Jul 2002 – Apr-2003

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