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Instrumentation engineer

Location:
DL, India
Posted:
June 03, 2017

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Resume:

CURRICULUM VITAE

PRABHAHARAN.A

Electrical & Instrumentation Engineer

Mobile No: +919*********

Email: ac0nkl@r.postjobfree.com

Professional Experience:

A competent with 8+ years of Experience in Electrical & Instrumentation Design, Installation, Maintenance, Calibration, Testing & commissioning in Petro Chemical plant, Oil terminal, Jetty, and Water Desalination Plants.

In Depth knowledge in Control & Operations of SCADA, DCS, PLC, RTU, HMI, ESD, Batch Controllers & Metering skid, flow computers, F&G, PAGA and Telecom systems.

Experience in different communication protocols like, HART, MODBUS, Pakscan and RS 485 & 422.

Experienced in Permit To Work (PTW), Log Out Tag Out (LOTO), Method of statement and Risk assessment systems.

Familiarity in safety rules and regulations and job permit systems in petro chemical plants.

Technical Expertise:

Smart Plant Instrumentation IN tools V9.0

PDMS V 12/12.1

Micro Station V8.0

AUTO CADD V 2009

Naviswork Freedom 2013

Office Package - MS Office, Open office, Outlook

Summary of Professional Experience:

El Shaddai Engineering (P) LTD-Chennai, India

Worked as a Instrumentation Design engineer for the following offshore project in JRay McDermott Engineering Services Pvt Ltd from June 2016 to April 2017.

Project: Off shore Platforms for LTA-2/HDR-9/Angelin

Owner: Saudi Aramco, British Petroleum.

Controls Middle East LLC-Sharjah, UAE

Worked as a Instrumentation Engineer for the following project, from May 2013 to May 2016.

1.Involved in all the E& I works for the below project from May 2013 to July 2014.

Project: Horizon Oil Terminal

Owner: ENOC/Horizon

PMC: Tebodin

EPC: Punj Lloyd

Sub Con: Controls Middle East

2.Involved in all the E& I works for the below project from Aug 2014 to May 2016.

Project: Construction of Oil Terminal at Hamriyah Free zone (EPC-1)

Owner: ADNOC Distribution/Takreer

PMC: Atkin’s

EPC: Sinopec

Sub Con: Controls Middle East

Doosan Heavy Industries & Construction ltd-Yanbu, Saudi Arabia

Worked as a Instrumentation Engineer in Doosan Heavy Industries & Construction ltd for the following projects from April 2012 to April 2013.

1.Involved in all the E& I works belongs to the below project from Apr 2012 to Oct 2012.

Project: Multi Effect Desalination (MED) 15MIGD

Owner: Saline Water Conversion Corporation Ltd

EPC: Doosan Heavy Industries & Construction ltd

Duration: April 2012 – Nov 2012

2.Involved in all the E& I works belongs to the below project from Oct 2012 to Apr 2013.

Project: Multi Effect Desalination (MED) 6 MIGD

Owner: Marafiq

PMC: Jacobs

EPC: Doosan Heavy Industries & Construction ltd

Duration: Nov 2012 – April 2013

Cetex Pertochemical Ltd – Chennai, India

Worked as a Instrument Maintenance Engineer from May 2010 to March 2012 and

Instrument Technician from Apr 2006 to Aug 2007.

Nature of Jobs:

Design Role:

Preparation of Instrument Index, I/O list, Loop drawing, Termination drawing, hook up Diagram, Technical Specifications/Data Sheets, Bill of Materials (BOM), instrument wiring layout diagram, instrument block diagram, instrument cable block diagram, Cable schedule and drum schedule by using SPI/Intool.

Preparation of Instrument Location Plan & JB location Diagram, typical diagram, hook up, Instrumentation Cable Tray Layouts, HVAC duct layout, by using Auto Cad/Micro station.

3D Modeling of Instruments and Junction Boxes, Cable tray supports, cable tray Routing, HVAC duct layout in PDMS.

Updating the P&ID, loop drawing, termination drawing, and location drawings with Process & Instrumentation comments In Auto Cad/micro station.

Study/Review of P&ID, Engineering Drawings like Instrument Hook ups & Installation standard drawings, Cable schedule, Instrument Loop diagram.

Maintenance Role:

Instrumentation Preventive Maintenance in Secondary Butyl Alcohol (SBA), Methyl Ethyl Ketone (MEK), Solvent recovery (Multi Purpose Distillation unit, continuous and patch distillation columns), Tank form & Bullets areas like Oil Water Separator (OWS), Filtration units, PLT Pumps, Pigging station, Multi Effect Desalination (MED), Reverse osmosis (RO) & ETP.

Instrumentation Preventive Maintenance of Utility Equipments like Coal & Oil fired Boilers, Refrigeration system, Air Compressor and Gas & Liquid Nitrogen plants.

Overseeing execution of preventive maintenance, Calibration of Field Instruments, SAP including schedules / shutdown maintenance to ensure trouble free and seamless operations.

Preparing reports for identifying areas of obstruction / defects, conducting troubleshooting, service and repair to rectify the instrument & equipments.

Calibration & servicing of Transmitter(flow, level, temperature, pressure ) using HART Communicator, Pressure gauges, Control valves, ON/OFF valves, SOV Block, All types Pressure switches, Limit switches And Level & flow switches alignment, Electronic & Pneumatic Controllers and PRV, PCV, VRV, BPRV valves.

Calibration & servicing of Analytical instrument PH, Conductivity, ORP(Oxidation Reduction Potential), Resistivity meter and Gas chromatography (ABB PGC 2000 series)

Calibration & servicing of weighing scale, load cell, weighing bridge & tank weighing system.

Alteration in Process Design, programming and Alarm Configuration as per requirement.

Periodical interlock checking as per the Schedule for all distillation plant, Coal & Oil fired Boiler, Tank form, RO, Refrigeration system, Air compressor & Nitrogen plants.

Maintenance of ESD (emergency shutdown), FSD (fire shut down), PSD (process shut down) switches, Shut Down Valves and all Solenoid Valves Applications.

Up keeping, History Cards, Checklists of all instrument & equipments.

Preparation of Sop (Standard Operating Procedure). Working as Co-coordinator for ISO, USFDA documents Preparation & Implementation.

Carry out start-up/ shutdown of instruments at Normal & Emergency situations in Continuous process industries.

Construction Role:

Hands on experience in Installation, Loop/Function Test, Pre-Commissioning and Commissioning SAT/ISAT/FAT of various systems like PLC, DCS, HMI, RTU, HVAC, Telecom, F&G, Deluge, Relay, RTG, ESD, MV/LV switch gears, pump and Auxiliaries Controls System and field instruments.

Hands on experience in Quality, Calibration, Erection & Commissioning of different types of Level transmitters/Switches (Ultra sonic, Radar, Capacitance, DP, Float, Displacer and Vibration), Flow transmitters/switches like (Ultra sonic, Turbine, Electromagnetic, DP & Thermal dispersion flow switch), Temperature elements/Transmitters like (RTD, Thermocouples, Multi point sensor), and pressure transmitters/Gauges/switches like differential, Gauge, & absolute, and Pipe Inspection Gauge (PIG) alert sensors, H2S, Hydro carbon, CO2, gas detectors, Motorized valves & Control Valves (LUV, FCV, PCV, and TVC), Vibration Sensors, Proximity switches, Conductivity analyzer and pH analyzer (Online and portable meters).

Installation and testing commissioning of F&G equipment - FACP, FECP, repeater panel, VESDA, Smoke detector, fire detector, flame detector, heat detector MCP, bell, Sounder, flasher, CO2 and H2S/ HC flammable detectors.

Installation and testing commissioning of Telecom system – telecom panels (LAN, IP/analog/hot line phones), PAGA (acoustic hood, flasher, Mic, Speaker), and CCTV (PTZ, Fixed Dome cameras)

Installation & testing commissioning of HVAC system – Duct, VCD, MFD, MD, duct heater, Condensing unit, Air Handling unit, exhaust fans, copper pipe line, insulation, cladding & air terminals.

Installation & looping and commissioning assistance for Radar tank gauging systems.

Installation of motors and testing like load/no load test, IR, polarization index.

Testing & records all the parameters like vibration, temperature, current, noise, RPM, & phase sequence.

Managing all building & site lighting, lightening & earthing systems.

Erection of UPS Panels & Battery Racks to give Un-interrupted supply to control System Panels through AC & DC distribution Board (ACDB & DCDB) Panels.

To carry out preventive and breakdown maintenance during plant startup.

Installation and Commissioning of overall truck loading systems (Metering Skid) which is consists of Loading Pumps, batch controller, Temp, Flow, Pressure transmitters, grounding & over fill interlocks, FCV, card readers, remote interface unit, and its workstation.

Able to Manage & Lead a Project Team for Hardware/Installation Engineering issues

Co-ordination with Purchase Department for Order, Processing, Procurement/Logistics activities including that with 3rd party suppliers.

Supervision of Tray work, Preparation of Conduits Routing, Impulse tubing and Leak proof testing.

Manage the Installation of console, work station, instrument/JB stanchions, dedicated JB’s for Analog and Digital outputs, Power, Lighting, & MOV power DB’s, .

Supervision of Instrumentation Signal & Control Cable laying, Ferruling, Glanding & Termination, Dressing with correct size lugs, Wire marker, Cable cleats, Cable ties, Cable tags and Loop Checking according to Cable Schedule .

Technical coordination with maintenance and Operation departments.

Planning and Executing with Clients/Project team members/Contractors/Sub-Contractors to complete the given project at right schedule, Quality according to approved Field Quality Plans (FQP) and Safety Norms.

Calibration and Maintenance of Temperature, Pressure, Flow, Level Transmitters & indicators

Calibration & Maintenance of All Types Control Valves & Motorized Valves.

Preparing the equipment Maintenance plans as per schedules

Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipments and maintaining requisite documents for the same

Instruments Handled:

Flow: Orifice and Integral Types of D/P Transmitter, Turbine Flow Meter (FMC),

Magnetic Flow Meter (E+H, Siemens, Rosemount), Mass Flow Meters

(E&H, FMC, Emerson), Thermal dispersion (Magnetrol)

Level: Displacer/Float Level Transmitter (Rosemount, Magnetrol), D/P type

Transmitter (Rosemount, E&H, Yokogawa), Radar Transmitters (Rosemount,

Siemens, Honeywell), Ultrasonic transmitters (E&H, Rosemount)

Pressure: DP/Gauge/Absolute pressure Transmitter (Rosemount, E&H Yokogawa EJA

Series)

Temperature: Thermocouple, RTD, Multi spot temperatures transmitters (Rosemount,

Honeywell)

PIG: PIG alert sensor (Clampon)

Controllers: Batch controller (FMC Accuload, Emerson DL 8000). Flow computer

(Emerson- Floboss)

MOV/Valves: Control valves (Samson, Fisher, Forbs Marshall, Metso, ABB), MOV (Rotork,

Auma)

SKIDs: Metering Skid (Emerson, FMC), chemical dosing skids.

Analyzer: Conductivity & PH meter, transmitter (Rosemount, E+H Mettler Toledo), Gas

Analyzers (Honeywell)

Hand Held: HART communicator (Emerson, ABB), Pakscan communicator (Rotork),

Loop Calibrators (Fluke)

Fire & Gas: Notifier, Tyco, Fenwall.

CCTV: Pelco, Bosch.

HVAC: Carrier, York.

PLC, DCS, & SCADA Handled:

Having knowledge in programming & graphics Design in DCS -Yokogawa Centum VP (FCS, HIS, switch, PDP cabinets, and annunciation consoles), Emerson - Delta-V (MD PLUS Controller with 8.3, 9.3 version), Siemens SPPAT 3000 Systems.

Logic Building and Programming, Graphics designing and Communication establishments in PLC like Allen Bradley SLC 500, Siemens S7.

Knowledge in PLC/SCDA Software developments (Rslogix 500, Rslogix 5000, Factory Talk Studio and Rsview 32 SCADA).

Hands and experience in AB, Siemens, and PLC’s based RTU, HMI & SCADA systems.

Qualifications:

B.E in Electronics& Instrumentation Engineering passed in first class [66%] from MAM College of Engineering, Anna University during the period of Aug 2006 to April 2010.

Diploma in Instrumentation & control Engineering passed in first class [75.74%] from The Seshasayee Institute of Technology (Autonomous) during the period of July 2003 to April 2006.

Personal Profile:

Sex: Male.

Religion: Hindu.

Nationality: Indian.

Date of Birth: 12-06-87

Marital Status: Married.

Languages known: Tamil, English, Hindi.

Passport number: Z3272233, Validity (18/10/2025)

Permanent Address: 4-33B, Sadhurbagam,

Malvai, Lalgudi, Trichy,

TN, India

Current Location: Chennai, India

Notice period: Immediate

Reference:

Name: Mr. Sinivas

Organization: Cetex Petrochemicals Ltd

Position: Sr Engineer (Instrument)

Email: ac0nkl@r.postjobfree.com

Mobile: +919*********

Name: Mr. Jeyaram

Organization: Controls Middle East (O&M) LLC

Position: Sr. E&I Engineer

Email: ac0nkl@r.postjobfree.com

Mobile: +971*********/+918*********



Contact this candidate