David S Foxx Page *
David S. Foxx, MBA, BSIE, CLSS MBB
**** ****** ****, **. *********, FL 32092
904-***-**** - ac0gde@r.postjobfree.com
Leader in design, technology, operations for service, products and process with proven success resulting in improved quality, increased productivity and improved customer satisfaction directly impacting the bottom line. ASQ Fellow with proven success across diverse industries working from the C-level throughout all work levels including hands-on contributions to technical solutions. PROFESSIONAL EXPERIENCE
Partner, DSF Consulting LLC & Foxx Solutions, Saint Augustine, FL 2012 - Present Strategy, Operational Excellence and Lean Six Sigma Deployment, Consulting and Training
Healthcare - “Patient First” lean event accelerating nursing triage for patient rehabilitation
Strategy - Facilitated strategy for a high growth industrial vehicle filtration manufacturing corporation
Innovation- Deployed rapid product design resulting in 22 new innovative office products
LSS - Deployed fully sustainable Lean Six Sigma program for a pharmaceutical manufacture
Technology - Developed marine propulsion solution resulting in $3 million recurring annual fuel savings Senior Manager, Federal Lead CPI LSS, CLSS MBB, Deloitte Consulting, Washington, DC 2007 – 2012 Government Agency and Commercial Strategy & Operations Consulting
Developed the Design for Excellence in Currency solution for the Bureau of Engraving and Printing
Led and delivered self-sustainable LSS deployments for DLA, US Army, US Air Force, US Navy, USDA and USPS improving service, manufacturing, logistics, aviation, and healthcare processes
Federal Lead and Champion for Deloitte’s Continuous Process Improvement (CPI) Group focusing on client needs in CPI Performance, Customer Strategy and Interaction, Business Process Reengineering, Program Integrity and Improvement and Lean Six Sigma Engagement Manager, CLSS MBB, The George Group, Dallas, TX 2004 – 2007 Innovation, Complexity and Lean Six Sigma Consulting for Fortune 500 Companies and the Public Sector
Led Business Transformation deployments utilizing Innovation, Product Development and Lean Six Sigma for 14 clients in pharmaceuticals, manufacturing, electronics, winery, government, metals, finance and retail. Results for one client included $80 million savings over costs for 2005 and 2006
Certified Lean Six Sigma Master Black Belt mentor for over 200 LSS Black/Green Belts
Won the first government proposal for transformational LSS with the US Navy Air Speed program Director Six Sigma, CLSS MBB, CSX Transportation and CSX Intermodal, Jacksonville, FL 2001 – 2004 Logistics – Rail, Intermodal and Trucking Transport
Led the use of Design for Six Sigma and guided the development and implementation the new CSX Trucking system and business processes meeting all requirements on time and in budget growing the business from start up to $101 million in year one
Lean Six Sigma transformation leadership and implementation in finance, logistics and services with 43 LSS Black/Green Belts with savings of $20 million for 2002 and $40 million for 2003 Director of Quality, Stoneridge, Pollak - Electronic Products Division, Juarez, Mexico 2000 – 2001 Automotive - Instrument Clusters, Power Supplies, Switches, SMT, PCB and Harnesses
Enterprise Quality and Lean Six Sigma Master Black Belt leadership and implementation in design, manufacturing with $280,000 in project savings
David S Foxx Page 2
Initiated Supplier Improvement Program with $300,000 annual savings
Redesigned power supply to reduce customer defects to 0 PPM for a cost savings of $200,000 Production, R&D and Engineering Manager, Handgards Inc., El Paso, TX 1996 – 1999 Plastics – Blown and Cast Film Extrusion, Conversion and Printing for Food Service
Developed 25 innovative products including CoolGard gloves, ZipGard bags, and TuffGard oven bags
Increased productivity 7.3% with a Lean Event solution for recurring annual savings of $546,000
Implemented packaging automation system for recurring annual savings of $300,000
Developed film formulas utilizing reprocessed resin for recurring annual savings of $300,000 Corporate Quality Director, Rexene - Consolidated Thermoplastics, CT Film, Dallas TX 1994 – 1996 Plastics – Facilities in the US and England for Film Extrusion for Industrial, Food and Medical Applications
Implemented simplified multiple plant ISO 9001 registration for recurring annual savings $350,000
Provided direct customer support through sales and product development of blown and cast film
Qualified power supply, circuit board, metal fabrication, coating and painting suppliers with ISO 9001 and capability based assessments
Director of Quality, Zero Corporation - Electronic Solutions, San Diego, CA 1991 – 1994 Computer Enclosures – Facilities in the US and Germany for Custom Computer Enclosures for specialty applications including Financial Analysis, Telecom, and Flight Simulation
Achieved ISO 9001 registration in 10 months, half the time expected
Achieved BABT 340 in 6 months to meet Bloomberg CPU shipment requirements into England
Improved product quality and processes with operations and achieved zero defects for over a year Division Total Quality Management Manager / Certified Six Sigma Master Black Belt General Dynamics - Space Systems Division and Electronics Division, San Diego, CA 1987 – 1991 Aerospace - Product Development of the Advanced Launch System Electronics - Test Stations, Radios, PCB, Harnesses, Microelectronics
Recognized for “the model TQM program” by the US Air Force for utilizing Design for Six Sigma in the development of the Advanced Launch System design, production and operations
Won the $22 million SINCGARS radio contract by demonstrating design and production capability
Directed and mentored over 100 teams in improving quality, productivity and reducing costs DEGREES
Master of Business Administration University of Phoenix at San Diego, 1991
Bachelor of Science in Industrial Engineering University of Texas at El Paso, 1986 CERTIFICATIONS
Certified Lean Six Sigma Master Black Belt and Certified Lean Master
Certified Six Sigma Black Belt - American Society for Quality (ASQ), #4, active since June 2001
ISO 9001:2008 and ISO/TS 16949:2009 Lead Assessor and ISO 9001 Registrations
Project Management Professional PMP 4th Edition Certification, Deloitte Consulting
Supply Chain Management Certification Program (SCMCP) PUBLICATIONS
“The Lean Handbook: A Guide to the Bronze Certification Body of Knowledge”, ASQ Quality Press, Co-Author, editors Anthony Manos and Chad Vincent, July 2012
“Total Quality Design - An Imperative for Survival” - Annual Quality Congress