Engineer Manufacturing

Shanmukh Gurazada

Email me on: **********@*****.***

Phone number: 660-***-****

Authorized to work in the US for any employer

PROFESSIONAL SUMMARY

Expert level knowledge on Lean Six Sigma techniques optimizing the resources to yield efficient outputs.

Expert level knowledge on Continuous Improvement projects like Kaizen.

Have a very good Experience in Designing tools like Auto CAD 2012 and CATIA V5.

Familiar with 5-Why Problem Solving and finding root cause and developing Corrective Action.

Experience with Core tools: APQP, PFMEA and PPAP.

PPAP experience with submitting to customers and coordinating with suppliers, (SQE)

Experience with new product launches in all phases (Product Realization)

Layered process audit experience.

Knowledge of GD&T Standards ASME

8D Problem Solving to facilitate corrective action.

Able to use many different metrology tools including digital and Vernier calipers, height gauges, Coventry gauges, etc.

Proficient in the use of Microsoft Excel, Word, and Power Point, Project and using such to collect and report data.

Participated in 7th Global Communication Conclave conference, organized by Public Relations Council of India (PRCI).

Experience with meeting customer’s specific requirements for multiple customers.

WORK EXPERIENCE

Client: Janesville Acoustics – Warrensburg, MO.

August 2016 – December 2016

Role: Quality Engineer

Responsibilities:

Manufacture acoustical and thermal fiber insulation to a variety of automotive applications.

Manage 14 employees including Quality Supervisors, Auditors, TS clerk and lab technician

Supervised and trained GP12 inspectors for quality after production on the plant floor to meet the standards of General Motors.

Responsible for preparing Standard Operating Procedures (SOP), Standard Work Instructions and Quality Alerts.

Reacting to Customer complaints by implementing interim containment action and permanent preventive action through use of 8D problem solving and Error Proofing methods to ensure PRR is resolved.

Prepare PPAP and APQP documents for the production process in machining of the parts liaising Customer Supplier quality.

Raised quality issues and concerns during the MRB (Material Review Board) meetings and work with Production, MP&L and Advance Manufacturing department and found Root-Cause for issues (Both Customer & Internal).

Performed Internal Audits and analyzed the individual performance of the Quality Inspectors to meet the standards of General Motors Built in Quality System (BIQS).

Perform both visual and X-ray checking for the non-conformance parts with casting defects, which is communicated to the supplier immediately. These issues are recorded as FMEA documents and prevent it permanently.

Understanding of ISO/TS16949 standards and assisting Supplier Quality team in Supplier Process Audits.

Supported and Implemented methods for In-Process Inspection and control (IPIC) along with SPC through use of tools like I-Charts and Pareto charts, thus planning to eliminate 100% Gauge inspection (GP12) reducing the cost and time per part and improve shipping capabilities.

Client: Ford Motors – Chennai, India.

Jan 2014 – Dec 2014

Role: Manufacturing Engineer – I

Responsibilities:

Manufacturing Engineer responsible for ensuring the quality of product received at the customer by supporting the injection molding and assembly product line operations.

Led a team of 12 full-time technicians and responsible for production planning and machining operation of chassis parts such as Front Control Membrane & lower control arm.

Used 3D CAD tool to develop model of chassis, components, interconnects, Hoods, Bumpers &assemblies.

Worked on CATIA-V5, generative sheet metal workbench, cutting, stamping, part design, drafting, product design, steel automotive products.

Manage the Quality Control lab. This includes the maintenance and calibration of all metrology instruments as well as torque and click wrenches on our production line.

Calibrate and maintain all check fixtures for all chassis lines and incoming department.

Obtained Maintenance Department cooperation and backing for project activities, including installation assistance.

Developed and updated all departmental Master project schedules, and CPM charts using MS Project Professional.

Handle any dimensional issues at the customer end and respond in a timely manner to facilitate closure.

Periodically audit our welding and assembly production lines using Control Plan and active countermeasure list.

Audit our shipping and incoming department also to ensure proper use of methods such as FIFO.

Handle any issues at the customer in house by conducting proper walk-back procedures with corresponding departments, shift supervisors and QC inspectors.

Accomplishment - Improved the process by 10% establishing a separate inspection area, developing part recognition tools.

Client: Thermal System Pvt Ltd.

May 2013 – Dec 2013

Role: Jr. Production Engineer

Responsibilities:

Worked closely with Sr. engineers to understand the business requirements and implemented them and deployed into production.

Utilized six sigma practices for design evaluation and project review, including DFMEA, Risk Assessments, and data analysis techniques.

Hand on experience in analyzing, interpreting and reviewing technical drawings, blueprints, schematics, etc.

Hand on Experience in AutoCAD, and CATIA V5 for 6 months.

Learned several CNC machines. Operated all machines, set up CNC machines as well as CNC programing

Have a very good knowledge of drafting, dimensioning and document standard requirements.

Experience in creating documentation for training materials such as standard work and standard operating procedures.

Monitor plant production in-order to meet the production target.

Hand on Experience in maintaining adequate raw material inclusive of consumable parts and spares.

Used SAP for 6 months to create work orders and manage inventory, approve time cards and expenses

Experience in gathering part data for inventory and database accuracy.

Monitoring and supervision of the entire manufacturing process.

Minimize the waste/scrap material.

Responsible to produce quality parts as per the specifications.

Minimize downtime and ensure it does not exceed the specified limit.

Experience in taking corrective action at the time of trouble shooting and machine breakdown.

Maintaining 5S and making work ergonomically good for the team members especially in the assembly area/ production area.

Maintain safe and clean working conditions.

EDUCATION

Masters of Science - Industrial Engineering

University of Central Missouri – 2016 – GPA: 3.45/4.0

Bachelors of Engineering - Mechanical Engineering

GITAM University – 2013– GPA: 3.0/4.0

TECHNICAL SKILLS

Auto CAD 2012

CATIA V5

CNC Programing

SQL

HTML

C & C ++

CERTIFICATION

Metrology and Engineering Inspection, certified by Advanced Training Institute.

Effective Leadership through Personality Transformation certification from Human Excellence.

C programming, certified by NIIT.

AWARDS

Won 3rd prize in Robotics Workshop – GITAM University, India.

Created a Line follower robot using 8051 Micro-controllers - IR sensor based by Embedded - C code/program

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