Summary
Quality Assurance Leader adept at building high performance teams to hit quality targets
ASQ Certified Manager of Quality, TQM, Lean, Six Sigma, SPC, ISO 9000, QS 9000
Well rounded experience in quality assurance that includes quality training, inspection, material testing, auditing, poke yoke, and standard operating procedure development. Quality management experience includes material testing laboratory experience supplying the automotive industry.
Industries-Caskets, Window Treatments-Textiles, Carbon Products, Furniture
Hillenbrand Inc-Batesville Casket Company March 2007 to Present
The leading North American casket manufacturer
Quality Manager
Continue to achieve both incremental and step level improvements in quality disappointments by supporting the development of "deep dive" teams which use the Toyota A3 Problem Solving method to identify and address systemic issues within manufacturing process
Quality System management including process manuals, job instructions, and auditing
Champion of Layered Process Audits that include Safety,5S, Lean, and associate engagement
Contact disappointed customers (understand issues and root cause analysis)
Failure Mode and Effects Analysis and Control Plans
Prepare and deploy weekly and monthly status of quality objectives to senior management
Project management including product moves and capital expenditures
Refine and maintain systems for plant communications of quality performance
Created and implemented numerous process and engineering changes
Statistical Process Control analysis and implementation
Member of the Lean Team
Began as Senior Quality Engineer
SPRINGS WINDOW FASHIONS 2000 to March 2007
Manufacturer of assemble to order window treatments for major retail accounts and private dealer-decorators
Senior Quality Engineer 2004 to March 2007
Quality leadership responsibility for the company's largest manufacturing facility- 2,200 associates- with two Quality engineers and twenty Quality associates-Reynosa Mexico site
Developed, implemented, and monitored the Quality Plan for the facility
Continued identification and implementation of targeted Quality training resulting from interactions with Customers, Customer Service, and Engineering-resulting in satisfied customers
Facilitated numerous teams including 42% capacity ramp up team and color standard development team
Developed the Springs' approach to Teaming in their Mexico plant operations
Reduced turnover by redesigning On the Job Training to make it more consistent and effective and engaging Associates
Championed the continued implementation of Quality at the Source- a Total Quality Management approach to provide consistent quality product through a network of trainers using process manuals and certification
Created Individual Development Plans for Quality Associates highlighting a career path for each person
Quality Engineer 2000 to 2004
Quality leadership responsibility for 500 plant associates including eight direct report Quality associates- covering all areas of the Montgomery PA facility.
Quality Action Team to drive to root cause of customer rejections which included returned product and failure mode analysis-resulting in customer satisfaction
Directed the development of work instructions and process manuals for the major product lines at the facility
Agent of change from product inspections to process auditing
CONESTOGA WOOD SPECIALTIES, INC 1998 to 2000
A manufacturer of wood drawer fronts and doors serving the furniture, kitchen & bathroom industries
Quality Manager
Provided indirect leadership and supervision for the 120 plant employees and direct supervision of two inspectors at the Kreamer PA site
Created working standards and a process to periodically review the standards
Implemented statistical process control in the facility
Developed and conducted internal process audits
ANTHRACITE INDUSTRIES, INC. 1990 to 1998
A Tier-Two supplier of carbon products for the iron, steel, railroad, and automotive industries
Quality Laboratory Manager
ISO/QS 9000 Quality system development and implementation for the Sunbury PA site
Developed and implemented a computer databases that tracked and charted raw material shipments and analyses
Created and launched a database repository to hold all product specifications and test results
Moved the laboratory into a real time facility being able to provide quick, timely, and accurate information to production
Education
Susquehanna University - Selinsgrove, PA
Bachelor of Arts in Biology Graduated 1987
Pennsylvania Teacher Certificate in Biology
Training
Lean Manufacturing Training
Certified Six Sigma Green Belt
ASQ Certified Manager of Quality / Organizational Excellence
ASQ Certified Quality Improvement Associate
ASQ Quality Technician Certification
SWF Certified Team Member
SWF Certified Team Leader
SWF Certified Team Facilitator
SWF Quality Action Teams and Managing Process Improvements
ISO 9000 RAB Certified Quality Systems Auditor (expired)
QS 9000 Internal Auditor
Computer Skills
Microsoft – Word, Excel, PowerPoint, Outlook, Access, Visio
Lotus – Notes, Approach, 123, WordPro, Freelance Graphics
Minitab
AutoCad
Frontier
J. D. Edwards
Personal
Married. Interests-computers, family activities
References Furnished Upon Request