Pvt Ltd Quality

CURRICULLAM VITAE

V. KARTHIKEYAN

#*, ******* ***** **,

Muthialpet,

Puducherry- 605003.

Mobile: 979******* (India)

080********(Lagos, Nigeria)

E-mail: karthik *****@*****.***.

[pic]

PERSONAL OBJECTIVE:

Highly motivated, creative with excellent communication and

public relation skills, a fast learner, a good team leader and also a good

team player. Seeking a challenging position in a highly competitive

industry that will utilize the skills acquired during my course for your

esteem concern.

EDUCATIONAL QUALIFICATION:-

Course Board/university Percentage Year of passing

of marks

S.S.L.C Kamarajar Govt. Boys

High 90% 2002-2003

School(Pondicherry)

Higher secondary Navalar Nedunchezian

Govt. Higher Sec. 62.66% 2003-2005

School

(Pondicherry)

B.Sc (Physics) Tagore Arts college

(Pondicherry) 63% 2005-2008

MBA Pondicherry University

60.5% 2008-2010

(Distance Education)

WORK PROFILE:-

1) CONCERN & POSITION: PRODUCT, QUALITY & PACKAGING

DEVELOPMENT EXECUTIVE -RESEARCH & DEVELOPMENT

.M/s.

Packaging India Private Limited (PIPL)

Pondicherry, an ISO 9001-2008,

22000-2005 certified leading Polymer Flexible

Packaging Industry in South India

& a Unit of M/s. ESSEL PROPACK LIMITED.

WORKED PLACE & EXPERIANCE: Pondicherry, India & From June'2008 to Feb'2013

2) CURRENT COMPANY & POSITION: MANAGER - Quality, Technical and Commercial

- A Leading Flexible manufacturing Industry in Lagos,Nigeria.

WORKING PLACE & EXPERIANCE: Lagos, Nigeria & From March'2013 to Till now.

PREVIOUS COMPANY ROLES & RESPONSIBILITIES(PIPL): SPECIFIC

RESPONSIBILATION

* Product, Quality, Packaging Development & Implementation

activities.

* Revalidation activities.

* Structure Analysis & Sample analysis for the Export laminates.

* Communicate to Head Marketing People through WEB.

* ERP knowledge.

* Raw material testing.

* New vendor's Development.

* In- Process testing.

* Packing Material testing.

* Development of Pharma Packing material activities.

* Handling Blister machine.

* Internal Auditing.

* Equipment Calibration.

* SOP's preparing activities for all lab

testing/production/quality/GMP/Safety etc.,

* Procurement the new materials

* Protocol Activities.

* Stability Studies.

* Handling Customer Complaint.

* Implementation of Quality activities with regarding Quality

Management and Safety Health & Environment.

* Documentation for all the activities.

* ISO 9001-2008 Requirements.

* ISO 22000-2005 Requirements.

* Manage the testing and release / reject incoming raw/Packing

Materials up to as per Quality plan and respective technical

files.

* Maintain master equipment and ensure their Calibration.

* Ensure all the measuring equipment are Calibrated as per

Schedule.

* Review of in- process QC and Calibration procedures.

* Prepare weekly, monthly reports, investigate and initiate

Corrective and preventive action.

* Maintain stock control samples.

* Participating the kaizen events by every month and also got

the lots of rewards for the new kaizen's.

* Investigate deviations/Non conformance reports and customer

complaint.

* To monitor inspection of the in-process checks from prime to

final packing and ensure strict compliances to Quality plan

and procedures.

* To ensure allocation of batches as per Quality system on time

to time.

* To ensure that the requirements of ISO9001, ISO 22000and such

other.

REPORTS TO PURPOSE OF JOB IN (R & D)

NEW SAMPLE DEVELOPMENT:

- Interact with Marketing/ Customer and understand customer

requirements.

- Develop a Plan to deliver sample product.

- Execute it with back up record

- Submit the sample to Customer along with COA.

- Visit customer for trials, (if required).

- Take feedback, if O.K Standardize the specification.

- Forward the specification to PPC, Production and Quality

assurance depts.

COST REDUCTION/VALUE ADDITION:

- Closely Interact with suppliers

- Identify a cost effective alternate material from reputed

source.

- Develop a plan with PPC

- Do a trial run, see performance, if found O.K,

- Plan a pilot run, Monitor performance, again if found O.K,

- Standardize the specification / process.

- Forward the specification to PPC, Production and quality

assurance depts...

NEW PRODUCT DEVELOPMENT:

- Identify a product/ concept

- Identify machinery, material and skill requirements.

- Do a potential analysis

- Develop a plan.

- Interact with suppliers of material/machine etc.,

- Arrange Materials.

- Produce a trial lot and develop product / fine tune.

- Share it with some potential customer forward the

specification to PPC.

- Do the trial at customer place.

- On satisfactory performance, freeze specifications.

- Forward the specification to PPC, Production and Quality

assurance depts.

- Produce order, monitor first two lots closely, give necessary

training to the team and than deliver it.

- Hand it over to Marketing.

INTERNAL PROJECTS:

- Look at current technical issues on Machine/ Material.

- Identify root cause and solution.

- Develop a plan

- Implement and standardize it.

CUSTOMER SERVICE:

- Visit existing customers periodically or on issue base.

- Understand their problems

- Identify a solution

- Submit a proposal and work on it

- Add value to their current practices

- Shelf life studies

- Suggesting machine parameters/storage conditions/transporting

etc.,

VISITED CUSTOMER PLACES FOR R & D TRIALS IN A DIFFERENT FFS MACHINES AND

ALSO HAVING THE KNOWLEDGE ABOUT ALL THE PACKING MACHINE'S.

* CADBURY INDIA LIMITED-BANGALORE (CANDY).

* IBPL-PONDICHERRY(BISCUITS)

* BRITANNIA INDIA LIMITED -CHENNAI (BISCUITS).

* TTK -LIG LIMITED - PONDICHERRY (CONDOM)

* HINDUSTAN UNILEVER LIMITED -PONDICHERRY (SOAPS,SHAMPOO, etc)

* PERFETTI VANMELLE INDIA LIMITED-CHENNAI(CANDY)

* ITC LIMITED - HARIDWAR( FAIRNESS CREAMS)

* CAVINKARE PVT LTD.( CANDY, SHAMPOO'S etc)

* ROHIT INDIA LIMITED.(CANDY)

* WRIGLEY'S INDIA PVT LTD -BANGALORE (CANDY)

* NILON'S PVT LTD- JALGOAN - (PICKLE)

* BADAMI FOODS PVT LTD - HYDERABAD(BISCUIT)

* P & G - MANDIDEEP (DETERGENTS)

* LOTTE -CHOCOPIE - CHENNAI

* FIELD FRESH PVT LTD - KFC - BANGALORE

* PHI SEEDS PVT LTD - HYDERABAD

HANDLING LAB EQUIPMENTS & FUNCTIONS:-

PHYSICAL LAB:

. Friction Tester - To check COF of Films.

. Dart Impact - To find Impact Strength of the Films.

. Scuff Tester - To determine the Rub Resistance of Print.

. Bursting Tester - To check the Bursting Strength of the cartons.

. Digital Balance - To check the weight of the substance.

CHEMICAL LAB:

. Hot Air Oven - For Accelerated Tests

. Fume Cupboard - Heating Purpose

. B4 Cup - To check Viscosity.

ANALYTICAL LAB:

. Gas Chromotography ( Shimadzu Japan) - To find purity on solvents,

Solvent

Retention etc.,

. UTM ( LLOYDS- UK) - To determine the Tensile Strength(Elongation),

Seal

Strength and Bond Strength of the laminates.

LATEST ADDITION:

. Hot Tack ( Theller USA) - To check hot tack, ultimate seal strength,

determine FFS

Parameters.

. COF( LLOYDS UK) - To check Static/Dynamic friction of films.

. Environment Chamber - To determine the shelf life of the laminate.

MASTER TESTS FOR PRINTED FILMS & LAMINATES:

. GSM Measurement - To test the samples from each roll to find out

whether the

Laminate within the specified range of GSM or not.

. Odour Test - To determine the odour of packaging material.

. Raw material testing: PET,BOPP,CPP,POLY ETHYLENE,NYLON,FOIL,

ADHESIVE, INK, SOLVENT,

MASTER CRTON

. Alkali resistant Test: To find the alkali resistant of the ink

. Alluminium Foil Quality: To check all the Quality testings for foil by

various methods.

. Treatment of Plastic Films - To check the surface treatment level of

plastic films.

. Adhesive Deposit Test - To check the Adhesive Deposit for Lamination.

. Solid Content in an Adhesive / Ink - To find out percentage of solid

content in an

adhesive/ink.

. Ink GSM for Printed substrate - To check the ink deposition of the

substrate.

. Leakage Test - To find out whether seal is good & to check for any

leakage.

. Curling Test - This test is done mainly by visual test method.

. H.R Test - To test the heat resistance of the ink.

. Shade of Printing ink test - To ensure that a particular batch sample

matches with the

Master samples.

. Viscosity of Printing Inks - To check the viscosity of printing ink.

. Strength of Ink - To ensure that the ink of running batch had adequate

strength with that

Of master sample.

. Pin Holes Detection - To check the pin holes of the laminates/foil.

. Adhesives Knowledge: To know all types of adhesive like solventBase&

solvent

free Adhesives and their mixing ratio and their property.

KNOWLEDGE OF THE PRODUCTION MACHINES:

Printing:

* Rotomec 1 - 8 Colour printing, Speed: 250mt/mins, Web: 1000mm,

Electronic shaft.

* Rotomec 2- 8 Colour printing, Speed: 300mt/mins, Web: 1000mm,

Electronic shaft.

* Rotomec 3- 9 Colour printing, Speed: 350mt/mins, Web: 1300mm,

Electronic shaft.

Lamination:

* NordMeccanica1- Solvent Base Lamination, Speed: 400mt/mins,

Web:1300mm,etc.

* NordMeccanica2- Solvent Base Lamination,

Speed:400mt/mins,Web:1300mm,etc.,,

* DCM- Solvent Less Lamination, Speed: 400mt/mins,Web:1300mm,etc.,,

Slitting:

* SlittingDcm - Speed: 400mt/min,Web:1300mm, Roll meterange &

Diameter Setting.

* Slitting SR7 - Speed: 600mt/min,Web:1300mm, Roll meterange &

Diameter Setting.

* Slitting SR8- Speed: 700mt/min,Web:1300mm, Roll meterange &

Diameter Setting.

Pouching:

* Pouching XL1- Centre Sealed Pouch Type, Chute, Heater, Cutter,

Folder,etc,

* Pouching XL2- Side Sealed Pouch Type, ChuteChanger, Speed Control,

Cutter,etc,

* Pouching XL3- Small pouch type, BladeChanger, ChuteChanger,

Heater,Cutter,etc,

* Pouching XL4- Centre SealedPouch Type, ChuteChanger, Heater,

Cutter, Folder,etc,

* Galaxy 1: Guzzet type, Speed controller, chutechanger, Heater,

Cutter, etc

* Galaxy 2: Big Guzzet type, Speed controller, chute changer, Heater,

Cutter, etc

Co-Extruder:

MB1 & MB2& MB3 - Transparent & White Poly maker within the customer GSM &

thickness range, OBC air %, OBC Chilling, OBC Temp., Upper Nip Tension,

Secondary nip Dancer, Mail Nip air Pressure, Discharge Nip air pressure,

upper nip motor current, Discharge nip motor current, oscillation motor

current, winding air pressure, taper tension, etc.,

KNOWLEDGE ABOUT THE RAW MATERIAL & PACKING MATERIALS:

* PET

* BOPP

* CPP

* FOIL

* PE

* PAPER

* NYLON

* PVC

* PVDC

* NYLON -EVOH

* ADHESIVE

* INKS

* GRANULES

* SOLVENTS

* MASTER CARTON

MONTHLY & ANNUAL REPORTS TO GENERAL MANAGER (TECHNICAL):

> R & D Commercial Invoice Details.

> R & D Material Usage details

> R & D Material Expense details.

> R & D Cylinder Expense

> R & D Regular Sample Wastage.

> R & D Commercial Details by Customer wise.

> R & D Cost saving project details.

> R & D Stock Transfer & stock closing details by NAVISION.

> R & D ISO activities details.

DEVELOPED THE LAMINATES FOR THE FOLLOWING CATEGORIES:

* BISCUITS, CANDY'S, ATTA'S, TEA, COFFEE, SEEDS,VITAMIN

POWDERS, CHEWINGUMS.

* CONDOM'S, PHARMA POWDER'S,SYRINGE'S, TABLETS.

* PICKLES, OIL'S.

* SHAMPOOS, SOAPS,DETERGENTS.

* PAINTS,CANDLES,

* HARDWARE EQUIPMENTS.S

* EGG TRAY'S FILMS,SHRINK FILMS, MONOLAYER'S, POLY

PRINTING FILMS ETC.

REPORTS TO PURPOSE OF JOB IN PRODUCTION:

* Inspects products to verify conformance to specifications and directs

setup and adjustments of machines.

* Responsibilities include training employees, planning, assigning, and

directing work, disciplining employees, addressing complaints and

resolving problems.

* Arrange the man powers from the HR departments for the production

area.

* Studies production schedules and estimates worker hour requirements

for completion of job assignment.

* Interprets company policies to workers and enforces safety

regulations.

* Interprets specifications, prints, and job orders to workers, and

assigns duties.

* Establishes or adjusts work procedures to meet production schedules.

* Recommends measures to improve production methods, equipment

performance, and quality of product.

* Suggests changes in working conditions and use of equipment to

increase efficiency of shop, department, or work crew.

* Analyzes and resolves work problems, or assists workers in solving

work problems.

* Initiates or suggests plans to motivate workers to achieve work goals.

* Conduct the GMP activities as per the schedule.

* Attend the daily meeting for the production achievement and the daily

target as per the planning department schedule.

* Guide the safety aspects about the machine to the man powers.

* Troubleshoot the machines and also advice to the operators and the man

powers for to trouble shoot the man powers.

* Machine feasibility study as per the calibration date.

* Monthly production audit activities and tally the input and the

production output.

* Reduce the wastage of materials while the production.

* Documentation activities done for all the SKU's.

* More concentration about the new product and sample development

activities in the production.

CURRENT COMPANY'S ROLES & RESPONSIBILITIES:

. To be Generating the revenue both directly and indirectly.

. Grab the new orders by interacting the new customers.

. Studying the customer pulse by interacting the different kinds

of customers all over in and around lagos.

. Evaluating business opportunities and access to potential

markets is a priority of business development executives.

. Must review financial feasibility studies to effectively

analyze the strength of the new opportunity.

. Often meet with potential clients and company partners to

build on the company's resources, they must maintain positive

relationships with the people they meet.

. Performs market research on client industries to specifically

address the concerns of that industry over the course of the

business relationship.

. Meet the Customer for trouble shooting the film problem.

. Coding activities.

. Partnership opportunities may arise that either create more

business or save the company significant amounts of money. The

business development executive must negotiate the terms of the

business-to-business partnership in the way that is most

favorable to the company.

. To have the projections on which business opportunity is best

to pursue first. The business development executive is then

required to set the course for the team, determining a

detailed set of sales goals and strategies.

. Interacting the new customer and get the new orders, develop the

new designs, Barcode activities, FSSAI activities, Trademarks

certificate issues, etc...

. Cylinder developing activities for the new design.

. Film cost derive and the yield calculation for the customers.

ATTENDED EXHIBITIONS LIKE:

* INTERPACK 2011 - CHENNAI

* POLYPACK2011 -HYDERABAD

* POLYPACK 2012-HYDERABAD

TECHNICAL QUALIFICATION:-

* PGDCA in kalki computer education with TCPS Certificate.

(Percentage - 90% year of passing- 2006 to 07).

* DMO in IFG-ACE (year of passing 2003).

* Typewriting lower in English (year of passing 2004)

EXTRA CURRICULAR ACTIVITIES:-

* N.S.S( 5 Years)

* Won several prizes in Zonal and District levels for cricket

competition.

HOBBIES:-

* Playing cricket.

* Hearing music.

* Watching TV.

* Travelling

PERSONNAL DETAILS:-

Name : V. KARTHIKEYAN

Father's name : P. VAITHIYANATHAN

Date of birth : 16/05/1988

Sex : Male

Age : 25 years

Nationality : Indian

Religion : Hindu

Present Address : # 5, Perumal Naidu St,

Muthialpet,

Pondicherry - 605 003.

Marital Status : Single

Languages Known : Tamil, English

Contact Number : 979*******(India) and

080********(Lagos,Nigeria)

Passport Number : J4709205

Passport Expiry Date : 23/03/2021

E-mail : ************@*****.***

DECLARATION:-

I hereby declare that, all the details furnished above are true to the best

of my knowledge.

Place: Puducherry

Yours Truly,

Date: 08/04/2013

(V. KARTHIKEYAN)

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