Engineer Manufacturing

A.NATARAJ

Mobile: +91-962******* ~ Email: ********.*******@*****.***

Seeking a position to utilize my skills and abilities in the

Manufacturing Engineering field, that offers

Professional growth while being resourceful, innovative and flexible, which

gives me an opportunity to take greater responsibilities and at the same

time contribute to the company's growth.

PROFESSIONAL SUMMARY:

Having around 3 years of Experience as a Manufacturing Engineer in

Aerospace Industry.

. Gaining expertise in the field of New Product Development/New Product

Transfers.

. Experienced in Layout Design and Line Balancing.

. Configuration Management and Tools and Fixture management.

. Creation of Material Masters, BOM and Routing Per the Product

Requirements.

. Implementation of Lean Tools / Lean Principles

. Standard work gap analysis through DMAIC process.

. Cell Design concepts through Lean Transformation.

. Value Stream Mapping for Product lines to Eliminate 3M through Kaizen

Bursts

. EHS (Environmental Health and Safety) and Contract management

coordinator.

. Responsible for JHA & Mitigation Plan to close the Gap (Job Hazard

Analysis).

. Responsible for Machine Guarding for all Tier 2 & 3 machineries.

. Comfortable working solo and in a team environment with good

Communication & Interpersonal skills.

. Committed to adding value to the firm's operations and enhancing

efficiency and achieve the organizational goals.

PROFESSIONAL EXPERIENCE:

Working as a Manufacturing Engineer in Specialty Seating Systems for

Observer, Crew Member, Pilot and Co-Pilot Seats

And worked as Manufacturing Engineer in Cargo Systems for Power Driver

Units, LCP & Latches assemblies

United Technology Corporation Aerospace Services Pvt. Ltd, BANGALORE, June

'10 - TILL DATE

US based MNC Fortune 500 company, is a leading global supplier of systems

and services to the Aerospace and Defense industry. Key products- lighting

systems; cargo systems; electrical power systems; evacuation systems;

seating products; sensor systems; catering to Customers like Boeing, Airbus,RJ'S & After market.

ROLES & RESPONSIBILITIES:

. Responsible for New product Development/Transfers-product understanding,

material master creation, bill of material creation and routing creation

as per the drawing, preparing the detail SOP for each products, defining

the process sequence of the assemblies for the production requirements

and Line Balancing.

. Responsible for Layout Design- Improving the Flow and Linkage, optimizing

the floor space, no of work stations, Work Force, Material flow and

Storage locations and placements of Machineries and Equipments by

meeting the Compliance of EHS requirements.

. Experience in Line set up& line balancing-setting up of new line as per

project requirements, by following and implementing the best practices

like level loading, and single piece flow.

. Experience in implementation of FMS (Flexible Manufacturing System) &

pull systems.

. Responsible for Tools and fixture managements -Organizing and maintaining

100% availability as per the product requirements and deciding and

ensuring Spares for the critical tools and fixtures.

. Coordinator for Configuration control board-responsible for monitoring

and implementing the CCB changes. Ensuring the manufacturing products is

complying with the customer requirements.

. Responsible for technical training to all manufacturing assemblers with

respect to customer requirements.

. Responsible for preparation of SOP for all the product lines, which

contains process and product information's, tools information's and

explaining tribal knowledge of the product.

. Responsible for Engineering Change Orders, reviewing customer drawings

and need to highlight the customer regarding the changes if applicable

and need to ensure the Changes are captured and are Effective in

Drawings.

. Generating and analyzing the DTM report, results in reducing inventory,

lead time of the product and improving the efficiency.

. Team member in completing SIPOC and to drive to achieve key processes

derived in SIPOC

. Responsible and achieved 5S score by doing 5S events, Training /internal

audits.

. Contract Management-Organizing and Assigning the Works for the contract

employees by empowering and training to meet the EHS compliances.

. Customer Satisfaction Review- Analyse and Implement all the outcomes of

risk assessments, contract reviews and resource planning.

SKILL SETS:

. Knowledge in Lean tools and 6 Sigma Methodology.

. Knowledge in 5S,ACE and EEA

. Knowledge in Painting and powder coating process

. Knowledge in Aerospace FAI Process

. Knowledge in GD&T

. Good presentation and communication skills

. Familiar in AS9100 Rev C

. Knowledge in NADCAP and its Qualification Process

PROJECTS:

. Handled 4 Major Project Transfers and Able to qualify more than 500 FAI'S

successfully (First PassYeild-99.8%).

. Layout design for Cargo Systems for A380-Lateral Guide assy and Latch

Assy.

. Layout design for Speciality Seating Systems -Relocation of Seating Value

Stream and to designed layout for the new product lines, could able to

save 2300 Sq ft.

. Team member in erecting powder coating both setup

. Implemented FMS for the Regional Jets pilot and Co-Pilot Seat assembly

lines.

. Involved in the implementation of SMED for powder coat process.

. Freight cost reduction for Speciality Seating systems.

ACHIEVEMENTS:

. Achieved Best Cell award for Deliver Quality cell for Regional Jet Pilot

and Co-Pilot lines.

. Achieved 100% On-time delivery for Regional Jet Pilot and Co-Pilot lines-

2011 & 2012

. Supported in implementing single work order concept.

. Reduced the DTM of A380, Boeing Products from 4 to 2 days.

. Reduced Standard Hours by 20% for the high runners (High Demand Product

Lines).

. Achieved Savings of 1Lakh USD on Freight Cost(Year 2011-2012)

. Reduced 2300 Sq ft by optimizing the Layout.

. Received Employee of the Month Award for ECN Completions of more than 75

different assemblies.

. Received Spot Award for Completing SOP for RJ's Assemblies.

COMPUTER SKILLS:

. ERP Package: S.A.P

. Operating system: MS office

. Design Packages: Pro-E ( Wild Fire 3)

TRAININGS ATTENDED

. CI (Continuous Improvement)

. ACE (Achieving Competence Excellence).

. SIPOC, VSM (Value Stream Mapping)

. Standard Work training

. Assertiveness training & BCEC training.

. Awareness training on AS9100 Rev C.

ACADEMIC PROFILE:

. M.TECH (Industrial Engineering) From National Institute of Technology

(NIT)-Trichy with 8 CGPA, 2010 pass out.

. B.E (Mechanical & Production Engineering) from Sathyabama University-

Chennai, 70%, 2008 pass out.

. HSE - Cambridge Matriculation Higher Secondary School - Chennai, 2004

pass out

. SSLC - Cambridge Matriculation Higher Secondary School - Chennai, 2002

pass out

PERSONAL PROFILE:

Date of Birth 4th Nov 1986

Sex Male

Marital status Single

Nationality Indian

Address No.2, 5th B Cross, Sir M.V nagar, HT lane, Ramamurthy-

Nagar, Bangalore-560016

Languages Known English, Kannada & Tamil

Passport Number F7067210 (valid till MARCH 2016).

I hereby declare that the above-furnished details

are true to the best of my knowledge.

Date:

Place:

A.Nataraj

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