Project Manager Six Sigma
Resume:
Bonnie Burnick
Email: abqiig@r.postjobfree.com
Address: *** *. **** **
City: Georgetown
State: KY
Zip: 40324
Country: USA
Phone: 330-***-****
Skill Level: Management
Salary Range: $87,000
Primary Skills/Experience:
See Resume
Educational Background:
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Job History / Details:
PROCESS ENGINEER / PROGRAM MANAGER
Extensive experience in program management and process engineering within GEas renowned glass manufacturing business. Managed an array of technical programs ranging from cost out, quality, productivity, and capacity to maintenance and environmental, health and safety. Managed projects ranging in value from $3 thousand - $5 million. MS in Electrical Engineering with skills in using the team concept and Six Sigma Methodology for successful project development, execution and plant buy-in. Consistently meets project deadlines within financial budgets while hitting benefit goals.
PROFESSIONAL EXPERIENCE
GE HOME & BUSINESS SOLUTIONS a LIGHTING, Nela Park Cleveland, OH 1992-2012
Lead Product Total Cost Out (PTCO) Engineer 2003-2012
Directed multi-plant programs to develop and execute Cost Out Programs valued at $500 thousand - $1 million per plant per year. Worked with plants to develop and execute Quality, Maintenance and EHS Programs. Used Six Sigma Methodology in the scoping, development and execution of all programs. Worked closely with designers, engineers, manufacturers, suppliers, vendors, and EHS.
o Led a $5 million dollar project from project conception to plant production including product and equipment layout. All lines in were returned to production within 1 week at expected efficiency levels.
o Managed financials and oversaw costs for restructuring two plants within a very aggressive schedule.
o Generated annual benefits between $800M and $2MM for four consecutive years.
o Led program to develop innovative packer using the Quattro robot in a unique / creative direction, tackling each product type with unique sets of challenges. Generated benefits of $685M.
o Received GE Managerial Award for a Logan One Tank Furnace Conversion (2007).
Technology Black Belt 2001-2003
Received Black Belt Certification, developing an in-depth knowledge of Six Sigma. Assisted and coached team members on Green Belt Projects.
o Named as a reference in Statistics for Six Sigma Made Easy (Warren & Brussee, McGraw-Hill, 2004).
Program Manager 1995-2003
Managed technical programs for Kentucky Glass Plant valued at $500M to $800M annually. Used Project Manager, Project
Scheduler, and other tools to manage and track programs. Managed all financials associated with program development,
tracking and execution.
o Worked with plant from scope development to execution of capacity, productivity, and quality programs generating benefits, generating $500M annually.
o Led a aPartners in Qualitya collaborative effort between technology, manufacturing and customers to improve outgoing product and coordinate product design between internal and external suppliers.
o Received three (3) GE Managerial Awards: Quality System installation (1996); Prototype Rim Inspection project(2000); and Mold Latching Line 1 conversion (2001).
Process Engineer 1992-1995
Instrumental in developing statistical based quality systems for (4) glass manufacturing plants. This system was instrumental in increasing plant efficiencies 5% while providing better quality product to all customers.
o Worked with customers to solve process engineering issues. Eliminated several defects and identified key process input variable that saved plant and customers $800M.
o Played major role in developing vision systems for incandescent, press ware and fluorescent tube products.
KENT STATE UNIVERSITY, Kent, OH 1990-1992
Assistant Professor
Taught Algebra and Digital Electronics. Developed Digital Electronics Lab for non-electrical students.
GENERAL ELECTRIC, Louisville, KY 1976-1979, 1980-1982
Manufacturing Management Training Program 1980-1982
Engineering Co-Op for Niles-Mahoning Glass Plant 1976-1979
EDUCATION
Masters Degree, Electrical Engineering, Youngstown State University, Youngstown, OH
Bachelors Degree, Electrical Engineering, Youngstown State University, Youngstown, OH
TRAINING AND SKILLS
o Interviewing Training Techniques DFSS
o Web Information Systems
o Six Sigma Team DFSS Classes
o GECP Leadership Class
o Reliability Training
o Influencing Skills at GE
o Proficient in Microsoft Project, Excel, Word and PowerPoint
ACCOMPLISHMENTS AND CONTRIBUTIONS
o Co-taught Glass Forming Class
o Outstanding Six Sigma Leadership Award
o Patent Applications for A19 Neck Average
o Patent Application for Blank Length Gage Design and Process
o Patent Application for Rim Inspection
o DMAIC Black Belt Certification
o Cost Out Practitioner Certification
COMMUNITY INVOLVEMENT
Habitat for Humanity, Co-Leader for GE Remote Network Louisville Hub (4 years), serve lunch at Menas Homeless Shelter Lexington, Volunteer Nursery at local church, support child through World Vision
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