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Manager Plant

Location:
Turlock, CA
Posted:
November 27, 2012

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Resume:

Mark Mayronne

Email: *********@********.***

Address: **** **** **** *****

City: Turlock

State: CA

Zip: 95382

Country: USA

Phone: 209-***-****

Skill Level: Management

Salary Range: $85,000

Willing to Relocate

Primary Skills/Experience:

See Resume

Educational Background:

See Resume

Job History / Details:

MARK J. MAYRONNE

1451 Wood Mint Drive

Turlock, CA 95382

209-***-**** residence

630-***-**** cell

OBJECTIVE

A significant role in plant operations for a dynamic organization that will utilize my management skills, technical expertise, and business acumen to increase operational effectiveness of the facility.

SUMMARY

A high performing, safety and quality minded, hands-on Plant Manager specializing in Production and Operations management. Ability to improve processes utilizing a variety of modern manufacturing techniques. Demonstrated results in developing staff and associates into highly effective cross-functional work teams capable of interfacing with all levels of the organization. Offer proven strong leadership skills and technical direction.

WORK EXPERIENCE

Scholle Packaging 10/10 to 10/12

Merced, CA

Co-extruded films, Thermal Lamination & Slitting, Injection Molding, Bag-Making

Production Manager, 08/11 to 10/12

* Over 300 multi-cultural production associates on a multi-shift 24/7 operation.

* Plant certifications for SQF (Safe Quality Food), AIB, Kosher, IMS, GMP Safe, and CA Safety VPP.

* KPI refinement

* Pay-for-Skills project direction and development.

* New manager and Supervisor development leader.

Films Manager, 10/10 to 08/06

* Lamination department scrap reduction Kaizen event resulting in over 10% reduction in first pass scrap.

* KanBan inventory and scheduling rationalization of extruders resulting in change-over resin cost savings of over $40k annually for r two co-extrusion lines.

* Initiated a sorting and recycling program within the department to utilize re-compounded internal scrap materials.

* Revised extrusion purge-out procedures which reduced change-over times, reduced scrap, and improved quality of film coming out of the purge-out

Berry Plastics 02/07 to 09/10 Minneapolis, MN & Lakeville, MN

Co-extruded and Mono films for construction, agricultural, food and medical packaging.

Operations Manager and Interim Plant Manager 08/10 to 08/11 - Lakeville

* Coordinated the plant shut-down while maintaining employee safety and product quality.

* Transitioned customer business and some equipment other Berry facilities during shut-down activities.

* Facilitated the move of several plant employees to other Berry facilities during the shut-down.

Plant Manager, 06/08 to 08/09 - Minneapolis

* Plant operations de-certified a union that was in place for over 30 years.

* Over 120 operations & maintenance employees on a 24/7 schedule.

* New semi-automated winders installed resulting in 30% labor savings on two high density film sheeting lines.

* New resin feed system installed supplying 20 extrusion lines from 10 silos which eliminated the starving effects of the old system, resulting in dramatically improved up-time of the extrusion department.

* Recycling operation refinement and equipment re-build to improve quality of reprocessed film and resin.

Production Manager, 02/07 to 06/08 - Minneapolis

* Production Supervisor development program for 4 newly hired degreed staff.

* Development of SOPs and SOCs for the extrusion lines for a multi-cultural workforce.

* Development of on-the-floor quality testing plans and procedures.

Fortifiber, Inc. 2005 to 2006 Valdosta, GA

Production Manager, Product Manager, Process Engineer

Blown Film - Co-extruded & Mono, Cast Shrink Film, Water-based Flexographic printing, Compounding recycling line, asphalt impregnating line, and bubble packaging lines

* Provided technical support and direction to start-up three new manufacturing lines.

* Lead the manufacturing operations and process improvement of 10 blown and one cast film lines.

* Revitalized a compounding line to utilize re-cycled material.

* Development of marketing strategy, refined product costing model and purchasing of all primary raw and packaging materials for the plant.

* Leadership of production department employees.

Amcor, Inc. (small privately held company) 2004 Thompson, GA

Interim Plant Manager - Contract Position

Blown film - Mono, Flexographic printing

* Train & develop new extrusion employees.

* Develop operating procedures for blown film extrusion lines.

* Initiate safety, quality, and preventive maintenance programs.

* Modified production and quality reporting system.

Poli-film America 1998 to 2003 Hampshire, IL

Director of Plant Operations (Plant Manager)

* New plant start-up of new and refurbished equipment.

* Hiring and training of nearly all new factory employees, including: quality, production, and shipping and receiving.

* Implemented scrap poly sales initiative that generated over $80k annually plus reduced waste disposal cost by over $800/month.

OTHER POSITIONS

* Ivex Packaging - Bellwood, IL - Operations Manager.

* Tenneco Packaging/Astro-Valcour/Astro Packaging - Alsip, IL & Plymouth, IN Plant Manager, Regional Operations Manager.

* Sealed Air Corporation - Chicago & Hodgkins, IL - Production Manager & Production Supervisor.

* Johnson & Johnson DOC & Personal Products Company (both are J&J family of companies) - Chicago & Wilmington, IL - Production Supervisor, Distribution Supervisor, Project Supervisor.

EDUCATION

* BS in BEAS

Northern Illinois University, DeKalb, IL

ADDITIONAL EXPERIENCE AND TRAINING

* Six Sigma Green Belt training

* Kepner Tregoe Project Management training

* Engineering Management Program - Certificate - Purdue University

* Various subject matter training courses



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