**** ******** ***** ***** 651-***-****
New Brighton, MN 55112 Cell 612-***-****
E-mail **********@*****.***
Michael Carroll, P.E.
Successful technical manager with extensive experience in engineering and
Profile manufacturing. Deep functional management experience in resource planning, project
management, PCIC, design & manufacturing engineering. Has worked in a variety of
business environments: start-up, acquisition and mature companies.
Implemented bar code scanning system for direct labor; 6 month ROI (2011)
Career Highlights Reduced total inventory from $4.5M to $2M in 2 years (2008-2010)
Mereen-Johnson plant consolidation from Minneapolis to Webster, SD (2008)
Managed $2M capital equipment purchase and plant consolidation project (2004-
2005).
Product line acquisition, product development and pilot production (2004-2005).
Nystrom, Brooklyn Park plant layout, installation & start-up (2004-2005).
Nystrom operations grew from $8M (single plant) to $15.6M (two plants) in eight
years. (1997-2005).
Automated product configuration and documentation system.
Nystrom awarded Manufacturer of the Year, 2002 by Manufacturers Alliance.
Managed $8 million capital equipment project delivered to Fortune 500 food
producer (1996).
Granted patent for 4 x5 photographic film loader (1994).
Granted patent for design of auto-load system for DIP IC memory handler (1987).
Work experience Mereen-Johnson Machine Co. Minneapolis, MN.
2006 - 2012
Vice President of Engineering & Manufacturing
Member of the Leadership Team reporting to the President/CEO. Direct reports:
Material Manager, Plant Manager (20 plant personnel), and the Engineering team.
Implemented standard cost system for standard configured products
Implemented a legacy part activation process which improve profit margins
Formalized the sales quotation process
Managed the new product development cycle; concept to commercialization
Established formal project management process in Sales & Engineering
Fully implemented SolidWorks design platform; managed legacy documentation
Established quarterly lean initiatives program by department in the plant
Implemented weekly on-time delivery metric for the parts order business
Chaired IT Steering Committee which managed the business information system,
network, computer hardware resources, service requests & training
Led lean initiatives to drive paperless processes
Project plan developed for implementation of a Quality Management System per
ISO 9000-2008 standard; pursuant to ISO registration
1997 - 2006 Nystrom, Inc. Minneapolis, MN
Director of Continuous Improvement
Staff position reporting to the Chief Operating Officer, dedicated to improving our
business processes. I worked with all functional managers to document their current
systems and improve productivity, delivery and quality.
Documentation of front & back office processes from opportunity to cash .
Resume - Mike Carroll.doc
Redevelopment of a mature production process using lean tools.
Director of Manufacturing & Engineering
Line manager reporting to the Chief Operating Officer. I managed two Plant Managers,
Facilities Manager, two Buyer/Planners and the Engineering team.
Manufactured products contributed $15.6M (70% of total revenue) in standard
configured commercial building products.
Managed the off shore manufacturing of standard products in Asia.
Thorough knowledge of finite capacity planning, master scheduling, MRP and
inventory control.
I was the first engineer hired by Nystrom and was charged with establishing an
Engineering function in the company. A critical decision was to use parametric solid
modeling as a design platform to leverage the type of product we were selling.
1994 1997 Food Engineering Corporation Plymouth, MN
Director of Materials & Manufacturing Engineering
A line manager reporting to the president. I managed a group of 10 people responsible
for purchasing, production control, inventory control, shipping & receiving.
1991 1994 Management Graphics Bloomington, MN (Sr. Manufacturing Engr.)
1986 1991 Applied Vision Systems Minneapolis, MN
(Manager of Operations; Mechanical Engineering Manager)
1984 1986 MCT Corporation St. Paul, MN (Sr. Design Engineer)
1981 1984 Pako Corporation Golden Valley, MN (Design Engineer)
1978 1981 CEA Carter-Day, Inc. Fridley, MN (Project Engineer, R &D)
Software Mechanical CAD/CAE/CAM: SolidWorks, AutoCAD 2D, Radan, Cosmos
Experience Manufacturing Resource Planning (MRPII): Epicor Manage 2000, Macola, ASK
Microsoft platform tools: Word, Excel, Outlook, Project, Access, PowerPoint
Education MBA (Mgmt. Support Systems), University of MN, Minneapolis, MN
Bachelor of Mechanical Engineering, University of MN, Minneapolis, MN
Pre-Engineering, Southwest State University, Marshall, MN
Lean Practitioner Certification, Manufacturer s Alliance, course work completed
Accreditation P.E. License No. 16179, (1983 to present)
Patents # 4,647,269 # 5,278,599 # 6,615,544 # 7,028,431
References Professional and personal references available upon request.
Resume - Mike Carroll.doc