Quality Assurance

RAVIKUMARA .M

#**-*-**, *'Piazza Condominium, Bayan baru, Penang, Malayisa-11900.

Phone : +601********. E-mail : ****************@*****.***

Passport No : J2388491

Manufacturing Engineering professional with 5+ Years hands-on experience in

various disciplines includes MANUFACTURING ENGINEERING, QUALITY

ENGINEERING, NEW PRODUCT INTRODUCTION and APQP documentation.

Performance-driven professional with 5+ year's hands-on experience in

manufacturing engineering. Talents for Quality Engineering, New Product

Introduction and Process & continuous improvement engineering that promote

maximum efficiency while requiring minimum supervision. Proven ability for

proactive troubleshooting, ensuring smooth operations and optimal quality.

Strong leadership skills to motivate colleagues, persuade clients &

suppliers, and forge strong alliances. Forward-thinking individual with the

demonstrated capability to introduce new methods for continuous improvement

on product and processes and to meet ever-changing market trends.

ACADEMIC PROFILE:

> Bachelor of Engineering in Mechanical with 63.29% from Visvesvaraya

Technological University, Belgaum, Karnataka, INDIA.

CORE COMPETENCIES:

> Advanced Product Quality Planning (APQP).

> Good knowledge in process development, optimisation & standardization.

> Creating BOM, Making ECN, Product transfer (NPI) & documentation.

> Responsible for preparing SOP or OS or WI for different operations.

> Co-ordinate Measuring Machine (CMM) handling and programming.

> Exposure to statistical software MINITAB.

> Statistical Process Control (SPC).

> Measurement System Analysis (MSA) studies.

> Can handle almost all the measuring instruments.

> Good exposure on Layout Inspection, ISIR/FAI reports.

> Knowledge of Kaizen Event and 7 quality tools.

> Process Automation.

> Qualified Internal Quality Auditor for ISO/TS 16949:2009 & ISO14001

systems.

> Knowledge of Lean manufacturing & Six Sigma.

> Good knowledge of GD&T and Drawing interpretation.

> Exposure to 8D & 7-step corrective action, CAPA.

> Experience in Customer Support Services & Interaction with

Vendor/Supplier.

> Initiated Employee Participation Program (EPP) and GYAT.

> Analytical & logical trouble shooting techniques.

> Good communication, people management and Multi-Project Management

skills.

& Other Q.A Activities

PROFESSIONAL EXPERIENCE:

* Worked as a Trainee in Triveni Engineering Pvt., Ltd.: 06 Months (During

studies).

* Worked as an Assistant Manager - QA/QC in Dynamatic Technologies Limited,

Bangalore, in quality Assurance department (From Sep-2008 to Dec-2010)

The Dynamatic Technologies Ltd,. Is a leading manufactures Gear Pumps,

control valves, aircraft control surfaces, test rig, hydraulic power

pack, automobile components, lift actuators.

Job Description & Major Responsibilities:

* Responsible for PPAP documentation & Q.A/QC in charge.

> Preparation and documentation of PFD, Operation Sketches, PFMEA, Control

Plan & Other PPAP documents for various projects.

> Conduct process capability studies and reports for the Production

activities.

> Communication with customers for all Quality related issues & new

development activities.

> Development of Quality plans for inspection purpose.

> Conduct Measurement System Analysis study.

> Prepare Layout Inspection plan for new projects.

> Carry out monthly Rejection & Improvement analysis.

> Contamination checking using Millipore equipment.

> Coordinate Measuring Machine (CMM) operation and programming.

> Conduct Layered Process Audit regularly.

> Prepare ISIR/FAI plan & samples for new project approval.

> Lead incoming material Quality checking for new projects.

> Execute continual improvement projects in terms of Quality / production.

> Conduct internal audits for ISO 9001:2008 systems.

> Assign job & guide Shop floor QA/QC Engineers & Inspectors.

* Working as a Senior Engineer - Process & NPI -in QDOS Technologies Sdn.

Bhd, Penang, Malaysia: - (From Dec-2010 to till date)

The company is into manufacturing of various types of flex's like Single

Sided, Double Sided, Multilayer & rigid type.

Job Description & Major Responsibilities:

> Develop & lead Cluster team with desired goal in terms of QCDMS.

> Conduct & review Process improvement activities.

> Define & implement corrective/preventive actions and continuous

improvement activities.

> Identify, lead and implement product yield improvements.

> Design and execute planed process experiments, collect and analyse data

and report experimental results.

> Rejection & root cause analyses for low yield products.

> Maintain effective communication with production associates and

maintenance for smooth production run.

> Adheres to all safety procedures and 5S.

> Provide training to engineers, engineering technicians, and production

associates.

> Continuously improve Quality & productivity by constantly improving &

simplifying processes.

> Coordination with CFT for new product introduction (NPI).

> Creating BOM (Bill Of Material).

> Making ECN (Engineering change notice).

> Preparation of jigs /fixtures for new products.

> Coordinate with Tooling and Product design team to make available of

tools and programs for production run.

> Define & evaluate manufacturing processes for new products.

> Work close with prototype to ensure all processes free form quality

issues prior to production run.

> Work close with PD, marketing & purchasing to collect all required

information & documents before product transfer meeting.

> Responsible for Quality yield improvement & cycle time improvement.

> Cost reduction by increasing productivity with desired quality

requirement.

> Problem solving by applying rational & logical techniques.

> Responsible for preparation WI & SOP for processes.

> Conduct & review meetings regularly with all engineers & production for

line noises & yield improvement activities.

> Implement lean manufacturing concept for new project processes.

> Process automation techniques to meet current technology & customer

expectations.

> Conduct internal audit and Supplier audit for ISO/TS16949: 2009

requirements.

Skills & Trainings:

> APQP conducted by Omnex.

> Supplier Quality Improvement By Cummins India Ltd,.

> SPC & MSA study.

> Rational Manager, Kepner-Tregoe principles of problem solving.

> 7 effective habits & Negotiation skills.

> Working knowledge of MRP system.

> Process standardization.

> Managerial & Leadership skills.

> ISO/TS16949: 2009 IQA Training.

SOFTWARE KNOWN:

Application Package : MS-Office, C & C+.

CAD/CAM software : AutoCAD, CATIA & Ansys.

Operating System : Windows 98, 2000, XP Professional.

PERSONAL PROFILE:

Date of birth : 3rd June 1984

Nationality : Indian

Sex : Male

Marital status : Single

Language known : English, Hindi and Kannada

Permanent address : #813, Raja Shree Nilaya.

6th 'C' Cross, K.G.Nagar,

T.Dasarahalli, Bangalore-560057,

Karnataka, INDIA.

DECLARATION:

I hereby declare that all above furnished information is true to the best

of my knowledge and beliefs.

(Ravikumara.M)

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