Training Quality
Resume:
QUALITY PROFESSIONAL
***.********@*****.***
Patrick Parker
*** * ******** **** 940-***-****
Pilot Point, Texas 76258 Email: ***.********@*****.***
Experienced Quality Professional
Professional Experience: 20+ years of manufacturing experience in plastic extrusion coating, flexographic printing, material slitting, powder metal and machined part manufacturing, quality testing, machined part measurement, training development, and claims investigation utilizing extensive training in ISO 9001-2008 procedure creation / auditing and Lean manufacturing tools. Focused in analyzing anomalies, creating and implementing solutions to reduce or eliminate impediments utilizing capabilities and experience in:
Root Cause Analysis Corrective Action Requests
5 Why Analysis Control Plans
5S Continuous Improvement
FMEA Kaizen Events
Auditing ISO 9001-2008
8D Reports Total Productive Maintenance
Statistical Process Control World Class Manufacturing
PPAP Lean Manufacturing Tools
Measurement Tools Skills Assessment / Development
Achievements:
Led 5S pilot team which was used to set the standard for other teams
Created Standard Operation Instructions for coating department to ensure all procedures are performed the same way.
Created and implemented operator procedure manuals for printing department
Led focused improvement team to reduce operator error in printing department from 106 incidents over a 6 month period to just 2 utilizing Poke-Yoke methodology
Partnered with Process Engineer to reduce plastic overcoat resulting in a savings of over $200,000 per year
Created and implemented One Point Lessons and Quality Work Instructions to eliminate repeated operator mistakes
Participated as Subject Matter Expert on SMED team to reduce setup time in the coating department which eliminated machine downtime
Developed and implemented cleaning, lubrication, and inspection standards that resulted in a 33% reduction in down time due to scheduled maintenance.
Assessed skill sets for production, maintenance, and staff employees and coordinated training to decrease skills gaps though internal and external vendors
Managed training database to ensure proper documentation of training events, participants, and skill levels
Performed ISO Audits for all departments
Maintained measurement instrument certifications
Created Production Part Approval Process (PPAP) forms for new customers
Created an information system to track equipment efficiency, customer complaints, claims, and waste
Instituted a safety awareness and training program
Developed a skills management system for all levels of operators
Organized and updated the ISO 9000-2008 Quality Manual
Created operator training for SPC, Lean techniques, 5S, Autonomous Maintenance, Pareto Analysis, and Root Cause Analysis
Created Work Instructions, Operating Procedures, and One Point Lessons for all production areas.
Work Experience:
CAD Cut Inc 2011 -- 2012
Cut Tech
Responsibilities: cutting of various materials including carbon composites, multi layer insulators, fiberglass mat, and resin impregnated materials using a programmable cutting head working from computer .dxf files
Enhance Powder Coating and Plating 2010 --2011
On-Site Customer Quality Liaison
Responsibilities: on time delivery of powder coated and plated parts, Certificate of Compliance, part counts, part expediting, customer and quality relations, part rejection investigation, reject tracking, on time delivery tracking
Powder Metallurgy Company
Quality Manager 2008 --2009
Responsibilities: ISO Audits, In-Process Inspection, Final Inspection, PPAP, 1st Article Samples, Claims Investigation, Instrument Calibration, Safety, Training Development, 8D reports, Training Database, SPC, Equipment Efficiency Tracking, Claims and Complaints Tracking, Quality Manual, RoHS Compliance
Tetra Pak Materials LP
Process Coordinator Education and Training 2005 - 2008
Responsibilities: Training Database, Skills Assessments, Training Development, Skills Assessments, Mentoring Departmental Trainers, WCM Training and Education Pillar Leader,
Training Audits
Lead Machine Operator / Subject Matter Expert 1984 - 2005
Responsibilities: Machine Efficiency, Waste, Quality, Production
Reporting, Product Claims, New Operator Training, New Equipment Commissioning
FDA Regulatory and State Health Codes and Compliance. HACCP, Food Safety, Personal Hygiene, and Machine Sanitation
Education:
Denton High School 1981
High School Diploma
North Central Texas College
Quality Fundamentals Certification 2010
Computer Skills:
PC literate, Excel, Word, Power Point, Outlook
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