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Engineer Software

Location:
Macomb, MI
Posted:
October 12, 2012

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Kolia M. Boiani

***** ******** **

Macomb, MI 48042

586-***-****

*******@*******.***

OBJECTIVE

OBJECTIVE Electrical Engineer with extensive Project Management background, experienced

in leading product development programs for Automotive OEM markets. Capable of

administering research and development programs, managing vendor and customer

relationships, and satisfying customer expectations through resourceful problem solving

skills, efficiency, and adherence to budget constraints and critical timelines. Seeking

employment opportunities in the fields of Automotive Design and Manufacturing, Defense

Contracting, Energy and Utilities, Consulting, or Program Management.

EMPLOYMENT HISTORY

Chrysler - Fiat LLC, MI

07/2010 - Present Powertrain EE Systems Engineer

Powertrain Electonic/Electrical Release, Integration, and Validation Engineer

Developed powertrain control systems and integrated them into vehicle electrical and

electronic systems. Verified and released powertrain controllers & software/calibrations

using corporate systems.

Identified, documented, and supported resolution of electrical system issues found

through bench and vehicle level testing using various diagnostic tools and data capture

instrumentation.

Released powertrain controllers and software/calibrations into corporate releasing

system, and managed changes.

Managed, calibrated, and compiled software/calibrations using corporate system.

Defined powertrain control module hardware and software requirements.

Integrated powertrain controllers into vehicle EE systems and Communications systems -

required working on cross functional teams and with related groups.

Validated Powertrain Controller Systems. Supported proactive quality initiatives: DFSS,

FMEA, PAP, CMMI, etc.

Supported Cost Savings Initiatives.

Supported Engineering Vehicle Builds. Supplied powertrain controllers,

software/calibrations, and resolved issues.

Support assembly plant (s) in specific manufacturing region. Supported Pilot Builds,

Launches and Production; Managed and Validated In Plant Testing; and Resolved Issues.

Supported warranty issue investigations and Reactive Quality Initiatives. Used

Corporate Warranty monitoring systems.

Chrysler - Fiat LLC, Auburn Hills, MI

06/2009 - 07/2010

Powertrain Core Electronics Hardware Eng

Powertrain Core Electronics Hardware Engineer6/20097/2010

Project Management / DRE responsible for 2012 Fiat 500 Engine Control Module.

Working in a team environment, in conjunction with a supplier team, to design, develop,

verify, and release embedded automotive powertrain electronics into Chrysler vehicles.

Primary components are gas engine and transmission controllers.

Interfaced / Collaborated with Fiat Powertain ? Elasis and ECU supplier Magneti Marelli

in developing, testing and releasing the Fiat 1.4L -- 16V Multi-Air Engine Electronic

Controller.

Worked with various members of Chrysler Powertrain Engineering in this effort to

Federalize the FIAT 500 1.4L Engine for sale in NA; required changes to OBD, ECU Hardware,

Calibrations and Controls SW.

Supported DYNO, HIL, Controls SW, and Calibrations groups with technical information

and ECUs during the development of the 1.4L Engine Controls Development.

Released component(s) into Chrysler CN System.

Developed module specifications, FMEAs, test specifications.

Designed and/or verified circuit designs.

Led / participated in issue resolution activities during development, vehicle launch,

and/or warranty periods.

TRW Auomotive, Livonia, MI

07/2006 - 06/2009Senior Program Engineer

Project Management and Electronics Design function from initial concept thru production.

Responsible for delivery of programs/product to commercial and technical targets.

Led development, testing, and launch of anti lock braking, traction control and vehicle

stability control product for the 2008MY GM Programs; 2009iMY Ford Programs.

Also supported 2009i Mahindra and Mahindra ESC ECU Braking Applications.

Negotiated with customer to agree / define SOW; negotiated with internal organizations

to ensure compliance / process capabilities to deliver product within scope of contract

SOW agreements with customer.

Developed timing plans and maintained BOM, testing, and validation cost summary for ABS

ECU; worked with Purchasing to identify low cost suppliers / preferred suppliers to meet

timing, quality, and cost.

Interfaced between electronics packaging, hydraulics, vehicle packaging groups, as well

as internal departments to address system level issues.

Initiated and maintained lessons learned database; executed continuous improvement and

cost reduction actions with respect to product, plant, process.

Tracked deliverables and verified product compliance with internal and customer

requirements.

Conducted Engineering laboratory evaluations of product; created product

specifications; managed engineering change requests; and coordinated print releases or

changes.

Conducted DV and PV level environmental and mechanical durability testing; addressed

issues/failures; and developed and executed corrective actions for PPAP approval.

Created ECU EMC/Electrical test plans and Mechanical/Environmental test plans based on

General Motors Specifications GMW3172 and GMW3097; conducted testing and obtained approval

of results

Created ECU EMC/Electrical test plans and Mechanical/Environmental test plans based on

Ford Motor Company ES-XQ7T-1A278-AC EMC Specs and Ford CETP and WCR/WDS

Environmental/Climatic/Mechanical Requirement

Borg Warner, Auburn Hills, MI

02/2006 - 07/2006Senior Program Engineere

Borg Warner Automotive- Powertrain Technical Center Auburn Hills, MI Senior Program

Engineer ? Transfer Case Control Module 2/20067/2006 ? Responsible for all Transfer

Case Controller hardware and software delivery to GM. ? Lead supplier Hitachi in Design

and Release of Transfer Case module. ? Lead internal BW Software Development and Software

Validation Testing Organizations in delivery of Development Software Releases for 2008 H2;

2009 H345Alpha, and 2008 GMX-322 TCCM applications. ? Lead the BW T-Case Controls and

Calibration activities to update controls models/algorithms and software for calibration

development to meet the 65% CALS, 80% CALS GM Delivery milestones. ? Served as single

point of contact to external GM customer for all hardware and software related

deliverables, issues resolution, timing negotiations, etc.

Ford Motor Company, Dearborn, MI

05/2003 - 02/2006 Powertrain / Chassis Component TVM Engin

Ford Motor Company, Team Value Management Organization Dearborn, MI (Direct Hire)

Powertrain / Chassis Component TVM Engineer 5/2003 ? 2/2006 ? Program Management Position.

? Conducted competitive benchmarking events and teardown analysis of various components

and subsystems. Included data collection: weight and dimensional measurements, material

analysis, manufacturing method/process. ? Developed minimum cost manufacturing models for

manufacturing Chassis and Powertrain components by conducting ZBE (Zero Based Estimate)

studies with a cross-functional team of engineers, cost estimators, and purchasing

representatives. ? Implemented Cost Reductions ( Commercial and Engineering Design) for

various Chassis and Powertrain components/systems by developing and analyzing proposals,

developing business cases, and obtaining Executive Champion support. ? Participated in the

development and implementation of Ford Corporate Commonization Strategy for Powertrain and

Chassis commodities such as Exhaust Pipes, Mufflers, and Catalytic Converters, Brake

Drums, Rotors, Calipers, etc.

Ford Motor Company, Dearborn, MI

07/1999 - 05/2003 Powertrain Controls Module -Program Mana

Ford Motor Company, Powertrain Operations Engine Engineering Dearborn, MI (Direct Hire)

Powertrain Controls Module -Program Management/Configuration 7/1999- 5/2003 ? Program

Management responsibility for the 2004 & 2005 MY Motorola Design PCM for Navigator,

Expedition, and F150 Truck Programs. ? Worked with Platform/Truck Vehicle Center to define

PCM hardware requirements for 5.4L-3V/4V, 4.6L-2V, and 4.2L-2V Engine Controls

Development. ? Collaborated with Ford S/W and Calibration Tools Organization to

define/develop PCM hardware interface circuit boards for S/W & Calibrations Development. ?

Supported S/W Strategy & Powertrain controls calibration community with robust PCM/ECU

throughout the development cycle. ? Collaborated with other Engineering activities (BCM,

ABS ECU, Connectors, Wiring Architecture ) to coordinate/define PCM interface hardware and

wiring requ

Geneal Motors Corporation, Warren, MI

08/1997 - 07/1999Senior Project Engineer, Applications/Co

General Motors Corporation, Vehicle Engineering Center

(

VEC) Warren, MI (Direct Hire)

Senior Project Engineer, Applications/Controls Integration Engineer8/1997 - 7/1999 ?

Interfaced between Platform and Powertrain organizations in the capacity of

Contact/Applications Engineer to resolve Powertrain/Chassis design release issues, vehicle

development/launch process issues(Vehicle Mock-Up, Mule, Alpha, Beta, Prototype, Pilot and

Production). ? Supported Production Launch Process Activities for Powertrain/Chassis/HVAC

Integration and Planning Department. ? Supported Prototype and Pilot (Mule)Vehicle Builds,

for initial build period and communicated issues and results to Platform. ? Wrote

CEA?s(Corporate Engineering Authorization) documents to initiate changes regarding Engine

and Transmission Hardware or Software. ? Supported DVT (Dynamic Vehicle Test) group to

ensure Vehicle Software/Hardware Functionality at this END-OF-LINE Test. ? Interfaced with

Calibration Engineers to define or resolve Calibrations Requirements/Issues for Powertrain

Control Modules and/or other Electronic Control Modules.

General Motors Corporation, Ypsilanti, MI

09/1993 - 08/1997Project Engineer/Software Engineer

General Motors Corporation, Powertrain Division Ypsilanti, MI (Direct Hire) Project

Engineer/Software Engineer9/1993 - 8/1997 ? Integration of Software & Hardware design of

PCMs (Powertrain Control Modules) for GM Holden Australia Embedded Micro Controller

Systems Applications. ? Worked with Calibrations Engineers to develop/define requirements

for Powertrain software/calibrations functionality. ? Developed Software Algorithms, Shift

Execution PDT, ring interface testing for Transmission Control Systems. ? Design, testing,

& verification of common Transmission Software Motorola Assembly 68HC11 based and Modula-

GM based, including P-SPEC design (algorithm and pseudo-code). ? Testing and debugging of

software, using controller simulator bench for static HIL open looped testing. ?

Documentation of changes, corrections, & or enhancement of software through release of

RSMs (Requests for Software Modification).

EDUCATION

Bachelors of Science

Major: Electrical and Computer Engineering

Wayne State University, MI

CERTIFICATES AND LICENSES

Six Sigma Black Belt, From Ford Motor Company (former employer), MI

Training for PMP, Certification TBD, MI

Various Hands On Electrical and Mechanic, Various Training Certificates, MI

SKILLS AND ABILITIES

Software/Calibration/Hardware Validation Tools: Matlab-Simulink R14sp1, CMSynergy, ETAS-

Inca V6.2, Vector CANalyzer, CalTools, PowerCal2, ATI Calibration Tools, Continuus V4.5,

iBOX, Mark1 Static(Open Loop) Vehicle Simulator by DGE, HIL (Closed Loop) Vehicle

Simulator by dSPACE . Databases, Release Systems, Requirements Management Tools: DOORS,

WERS, EBOM, WebCN Product Development Systems: FPDS/GPDS(Ford), CDS(Chrysler),

ADV/DVP&R(GM) CAD Software: TeamCenter/NX; Catia V5/VPM 3D Models manipulation. Email and

Operation Systems: Outlook, Groupwise, Lotus Notes, Windows XP and Vista Automotive

Training: Engine Teardown and Re-assembly; Transmission Teardown and Re-assembly; ABS

Brake Diagnosis and Repair; Strategy-Based Vehicle Diagnostics; Telematics; Vehicle

Electronic Data-Busses (i.e., CAN, UART, SAE J1939, Ethernet); Schematic Capture, PCB

layout, and Circuit Simulation Software Vehicle Suspension and Alignment; Transmission

Design Continuous Education Credit Courses: Six Sigma Black Belt Certification (Ford Motor

Company) Project Management Professional (PMP-PMI) training ; Systems Engineering; FMEA &Global 8-D; DVP&R, BOM; EVMS, CMMi, WBS, Sourcing Packages.

HONORS AND ACTIVITIES

ACTIVITIES AND AFFILIATIONS Deans List; Tau Beta Pi National Honor Society Fluent in

Albanian, Conversational in Italian, and Fundamental grasp of Arabic Language Smith,

Hinchman, Grylls and Associates Engineering Award SAE Charter Member, Wayne State Alumni

Associate ? Active Member

NOTES / OTHER INFORMATION

I have more than 15 years of experience as an engineer with program management

responsibility. Please contact me if you should have additional questions. TECHNICAL

SKILLS: High level of oral and written communication skills. Familiar with automotive

mechanical and electrical stresses, electronic Manufacturing /design for manufacturing,

and PCB layout for best EMC performance. Understanding of engineering theory and

principles of operation of mechanical/electrical mechanisms. Familiarity with production

processes such as foundry, forging, pressed metal and machine tool activities.

Demonstrated technical and professional skills in job-related area required. Specific

knowledge of engineering mechanics, physics, metallurgy and manufacturing methods

engineering. High level of interpersonal skills to work independently and effectively with

others. Knowledge of software and systems as it pertains to engineering. Cross-

organizational work experience with powertrain and vehicle engineering. Strong knowledge

of competitive hybrid architectures and vehicles.

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