Project Manager Quality Assurance

CURRICULUM VITAE

V. PAVAN KUMAR

***, ********* ********,

Opp: Corniche Post Office,

Rola, Sharjah, U.A.E.

Mobile: +971.50.9541735.

Mail Id: ***************@*****.***

Website: http://geocities.com/vpavankumar2000

Objective:

To Build, Develop and Lead a professional team in Management Consultancy / Project

Management firms and to utilize my strong Planning, Techno-commercial, Managerial and

Business development skills for achieving Organizational goals and Targets.

Major skills:

Business Planning / Consultancy: Market Research and Analysis, Operations Planning,

Strategy formulation, Resource Planning, Budgeting, Investment, Revenue and Expenditure

analysis.

Profit sensitivity, Income Statements, Financial analysis and Financial Planning.

Project Management: Project / Production planning and execution by close coordination

between various departments and entities (Internal and External).

Plant Layout and material handling including facilities design, Utilities design and

process design for any manufacturing unit.

Sourcing and selection of Human Resources, Materials, Tooling, Machinery & equipment

through coordination with various suppliers & firms world wide.

Productivity improvements & Process Improvements in Production Area.

Cost Savings, Product standardization, Process Optimization in manufacturing.

IE: Time Study & Method study, preparation of Standard Man hours and analysis of variance

between Standards & Actual.

QA: Quality Control & Assurance through Quality Tools & Statistical Quality control.

Experience : 9 years in Management Consultancy (Manufacturing, Engineering, Real Estate,

Construction and IT), Project Management and Manufacturing Firms (Refrigerators, AHU s,

Air Conditioners & Home appliances).

Academic Qualification : Pursuing Masters Degree in Operations Management M.B.A from

IGNOU, Hyderabad, INDIA (Final Semester).

PG Diploma in Operations management PGDIM with First Class, from IGNOU, Hyderabad,

INDIA.

Graduation in Mechanical Engineering B. E. with Distinction from Osmania University,

Hyderabad, INDIA.

Diploma in Mechanical Engineering D.M.E. with First Class, from GPT, Hyderabad, INDIA.

Computer Proficiency : Excellent working knowledge of MS Office (Word, Excel, and

PowerPoint), AVALON MRP (VOLTAS), Oracle MRP-ORAPROD (RISCO); Good knowledge of AutoCAD.

Have basic knowledge of SAP & C Language.Experience Summary:

TATHMEER CONSULT, Dubai, U.A.E.

TATHMEER CONSULT is a Management consultancy / Project management firm that create,

develop and manage (Design, Mfg, High tech, IT, Real Estate & Construction) projects in

GCC & United States and prepares Market Analysis Reports, Feasibility Studies and Business

plans for our clients.

Mail: *****@********.** ; Phone: +971.4.3643150. Web site: www.tathmeer-consult.com

Designation : Senior Planning Engineer / Technical Consultant

Role :

Team Leader / Project Manager - Planning

Period : January 2007 to till date

Responsibilities:

Business Planning and Feasibility Studies Market Research & Analysis, Strategy

formulation, Sales, Marketing, Operations & Financial Plans for creative and unique

projects.

Execution of Projects Resource Planning & Sourcing and 3rd party coordination for

Prototyping and Mass production in the position of Project Manager.

Guide, train and encourage Engineer, Marketing Analysts, Financial Analyst, Graphic

designers and copy writer in achieving Organizational goals and timely completion of

projects at high quality levels.

Optimization of Plant Layouts, Process Layouts, Flow Charts & Operation sheets.

Preparation of BOMs, CPM, Flow Charts, Forms, Reports MIS policies and presentation of

the same to the Top Management (Business set-up).

Achievements:

Successfully completed many projects including NO, PI - Manufacturing Facility for

PCs UD - City in a city, AD, JN & RV as a Project Manager within target date /

deadline.

Received an assessment level of BEYOND EXPECTATION and an outstanding raise in Salary in

both the performance reviews.

Received a HP Notebook as a token of appreciation from Management for excellence in work.

2) Refrigeration Industries and Storage Companies (RISCO), Kuwait.

RISCO is a huge manufacturing Company in Kuwait involved in the manufacturing of Split,

Ductable, Packaged Air conditioners, AHU s, Fan coil Units, Water Coolers & Heaters and

Chillers in the brand name of COOLEX.

Website: www.riscoolex.com

Designation :

Industrial Engineer

Period : May 2005 to December 2006

Responsibilities:

Method Study, Time Study, Process Study and Line Balancing (for lead time reduction).

Productivity improvements, Process Improvements and Cost savings in all areas.

Preparation of Std. Man hours & targets for various departments and reviewing the same.

Preparation of plant layouts & modifications of the same.

New development activities including new machinery purchases and tools & equipment

developments (through coordination with various suppliers globally).

Implementation of Value engineering Projects, Waste elimination, ISO, 5S, etc.,

Preparation of MIS Reports & presenting the same to the Management.

Responsible for BOM accuracy audits, Scrap audits and new development meetings.

Control of Operation sheets, Time Study sheets, Work Instructions & Process control

charts for all models

Productivity Improvement, Process Improvement, Cost Saving Projects and new tool

developments.

implementation of Organizational tools such as ISO, Lean Manufacturing, 6-sigma, 5-S,

Kaizen, Kanban, etc.,

Achievements:

Achieved cost saving of around 0.5 million US Dollars through various projects including

Single side painting, Single Shift Production, New Coupler development, Auto brazer, etc.,

Increased the Productivity of Package & Split ACs, AHUs, FCUs & Water Coolers/Heaters by

around 50 % by Method Study, Time Study & Line Balancing.

Increased the Production Capacity of Air Conditioners from 20,000 Units/year to 35,000

Units/year and Chillers from 12 units/year to 60 Units/year by layout modifications and

Process improvements.

Successfully implemented & maintained Daily Productivity Reports, Operation sheets, Time

Study Sheets and Process control charts

Successfully reduced the rejection levels (DPU) from 10 % to 2 % through process

improvement and operator awareness programs.

3) M/S. Voltas Limited (A TATA Enterprise), INDIA.

VOLTAS is a huge manufacturing Company in India involved in manufacturing of

Refrigerators, Commercial Coolers & Freezers, Air Conditioners & Water Coolers in the

brand name of COLDCEL and OEM supplier for LG, SAMSUNG, HAIER, PEPSI, etc.

Website: www.voltas.com

Designation :

Production Engineer (4 years)

Quality Assurance Engineer (1.5 years)

Period : October 1999 to April 2005

Production PUF & Assembly Line (4 years):

Responsibilities:

Responsible for Production planning & execution for Refrigerator & Commercial Coolers in

Polyurethane Foaming & Assembly Line through work allocation to Supervisors, Line

Balancing and System Balancing.

Responsible for productivity improvements, Process Improvements and Cost savings for all

the models.

Responsible for achieving Manufacturing Targets (Quantity & Quality).

Responsible for development activities (New machinery erections and tool and jig

developments).

Responsible for implementation of Value engineering Projects, TDRs, ISO Audits, 5S, 6

Sigma, Lean Manufacturing, etc.,

Responsible for Material (WIP)and inventory control

Responsible for control of Production reports, Quality reports, Process control charts

and other documents related to P.U.F. & Assembly Line.

Quality Assurance (1.5 years):

Responsibilities:

Responsible for Quality Assurance in various stages in Press Shop, Paint Shop, Vacuum

Forming, Polyurethane Foaming, Assembly Line (Process Quality) through proper work

allocation to Quality Controllers at various stages.

Responsible for Process & Product Audits in all the departments.

Responsible for QA Lab Testing and Reporting.

Responsible for Quality improvements, Reduction in rejection levels through process study

& improvements, Quality Tools, SQC Techniques, etc.,

Responsible for collection of Quality Data and preparation of Quality Charts and

providing Information for the concerned.

Responsible for implementation of Value Engg Projects, TDRs, ISO Audits, 5S, 6 Sigma,

Lean Mfg, etc.

Control of Process control charts, Process & Product Audit Check lists/Reports, Lab

Testing Reports and Quality Reports of all the departments.

Achievements:

Received best 5S Zone award in Polyurethane Foaming from Voltas Management.

Received many awards and rewards for productivity and / or Process improvements and Cost

Savings.

Successfully erected CANNON CRIOS Door Foaming Drum, CANNON Cabinet Foaming Setup (with 7

fixtures), 32 Ton Capacity Cyclopentane tank as a team leader.

Successfully modified Assembly line layout and erected a M-shaped Conveyor as a Team

Leader there by increased the Production from 350 nos/shift to 500 nos/shift.

Increased the Production in Door Foaming from 400 no s/shift to 650 nos/shift by reducing

idle time & implementing double door system in Door Foaming Drum (Cannon, ITALY).

Increased the Production in Cabinet Foaming from 350 no s/shift to 490 nos/shift by

modifying the oven position and altering the trolley speed (Cannon with 7 fixtures).

Reduced Rejection levels in Door Foaming from 5 % to 1 %; Cabinet Foaming from 3 % to 0.5

% and Assy line from 2 % to 0.2 % by process improvements and developing Quality awareness

in the employees under me (through meetings & awards).

Successfully completed & implemented many Value Engineering Projects and TDRs as a Team

Leader.

Trainings undergone:

Attended ISO 9001:2000 Auditors Course and I am a certified Internal ISO Auditor

(certified by TQMI).

Attended Training programs conducted by QCFI on Six Sigma, 5S, Lean Manufacturing,

Quality Tools & Problem Solving Techniques, Statistical Quality Control.

Attended Training programs conducted in Voltas Ltd on Mind Innovation, Leadership skills,

Multi-Skilling, Personal Effectiveness and Quality Circles.

Attended Training program conducted by TATA Group on Tata Business Excellence Model

(TBEM)

Personal Details:

Date of Birth : 25th October, 1981

Languages Known : English, Hindi, and Telugu.

Passport No : E2203098 (Expiry: 24/05/2012)

Permanent address : Plot No. 106, Srinivasapuram Colony,

Gurramguda, Saroornagar Mandal,

Hyderabad, INDIA.References : Available upon request.

Place: Dubai, U.A.E.

Date: 19th January, 2009. (V. Pavan Kumar)

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