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Engineer Quality

Location:
West Bloomfield, MI, 48322
Posted:
March 09, 2010

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Resume:

NITIN GAITONDE - CQE

**** ******** **

West Bloomfield MI 48322

Tel: 248-***-****

Email: ***********@*******.***

OBJECTIVE

Position requiring experience and knowledge of TS16949, APQP, PPAP, problem solving

and customer/supplier relationship skills.

SUMMARY

• Bachelor’s Degree in Mechanical Engineering.

• Certified Quality Engineer

• Caterpillar Six Sigma Green belt

• Over 12 years experience with large automobile groups.7 years tier 1 & tier 2

experiences in customer/process/supplier/containment quality, handling

assembled/stamped/plastic/electrical parts. Customers were leading automotive

manufacturers such as GM, DCX, Delphi, Lear, Johnson Controls, Visteon, Intier and

others.

• Canadian Citizen eligible to work in the U.S.A.

• Excellent computer skills- Windows, Word, Excel, Microsoft Outlook, Lotus Notes

• Trained and experienced with IMDS.

EDUCATION

PROFESSIONAL MEMBERSHIP

Member of American Society for Quality since July 2000.

WORK EXPERIENCE

September 2008 – February 2009

Worked as 'Supplier Quality Engineer' for Caterpillar Inc., Decatur, IL on contract. I was

responsible for all Motor Grader supplier quality issues. This is a reactive quality role primarily

responsible to keep the lines running, driving continuous improvement by inter-acting with shop

floor personnel, understanding issues, identifying root cause, supplier issues containment and

corrective action, reviewing supplier corrective actions and closing them on satisfactory progress.

Developed proficiency in using CAT Q-Net and apexon system

October 2006 – July 2008.

Worked as ‘STA Program Engineer’ for Ford Motor Company Dearborn, MI, on contract

through Aerotek / RGBSI. Supported the 2009 D385 launch team and was responsible for

exterior and electrical supplier quality issues. This involved attending daily walk around meetings

at Ford Chicago Assembly Plant and earlier at NMPDC at Allen Park, notifying suppliers of their

issues, reviewing their containment activity, following up for 8D’s, and pending/ closing the same

on acceptable progress. Prior to this assignment I was responsible for tracking APQP for 15 high

impact exterior and electrical suppliers. This involved supplier visits to review build readiness,

auditing all the relevant elements of APQP, facilitating supplier progress review meetings with

Ford and supplier team members.

August 2005 – September 2006

Worked as ‘Quality Engineer’ for IGB Automotive Ltd, a part of the Bauerhin Internal Group a

German company with headquarters near Frankfurt Germany. IGB is a design responsible tier 2

supplier of a patented seat heating system that is supplied to various automotive seating systems

manufacturers such as Lear, Johnson Controls, Intier and others. IGB also supplies the module

controlling the seat heater.

Job Profile

• Act as the customer and supplier liaison for all quality issues.

• Responsible for PPAP and IMDS submissions to customers and obtaining approvals.

• Support APQP teams as required, internally and externally.

• Investigate and resolve internal and customer quality concerns using 8D problem

solving techniques. This included containment, problem reporting and resolution,

poke-yoke verification, compiling corrective action report for the customer.

• Develop, implement and update control plans for new or existing products and obtain

customer approvals when required.

• Participate in the development of pfmea’s for new and existing products.

• Launch support at customer plants, support for customer-monitored run @ rate in-house.

• Arranging sorts at customer, ppm reduction, entertaining customers

• Management representative for ISO 14001

Feb, 2004 – July 30 2005

Worked as ‘Advanced Quality Engineer’ at Siemens VDO, Engine Actuators, Air and Emission

Management Division, Chatham, Ontario for a 5 month contract, ‘Quality Engineer’ at Clover Tool

Manufacturing Ltd, Concord, Ontario a tier 2 automotive supplier of stamped and welded

components for 3 months, Quality Leader at Progressive Molded Products Inc., St. Joseph,

Missouri a facility that built injection molded console assemblies/trim parts for 2 months.

March 2000 – February 2004

Worked as ‘Quality Engineer’ for Schukra of North America, a part of the Leggett & Platt

Automotive Group a U.S. Fortune 500 Company. Was promoted to this position in March 2000.

Schukra is a design responsible tier 2 supplier of a patented lumbar support system that is

supplied to various automotive seating systems manufacturers such as Lear, Johnson Controls,

Magna & Visteon and others. Schukra is the market leader for lumbar support systems. Schukra

also supplies the knob/handle (interior trim part) for actuating the lumbar. Completely

responsible for most of Schukra’s Lear- GM Division and Visteon programs for all aspects of

quality. Programs handled include GMT 800, Hummer, GMT 900, GMX367, U222, U228, FN145,

FN74, GMT250, H Car. Major plants dealt with include Lear plants Rochester Hills, Fenton, Ajax,

Janesville, Arlington, Silao, Hammond and Windsor, JCI plants Ossian, Ramos and Shreveport.

March 1999 – March 2000

Worked as ‘Customer Liaison’ for Schukra of North America. Was responsible for maintaining

good relationship with all Schukra customer quality contacts.

Job Profile

• Reported to the Director of Quality.

• Visited quarterly approximately 35 customer plants of Johnson Controls, Lear, Magna,

Visteon and others in the U.S.A., Canada and Mexico. Prepare visit reports for Director

of Quality with copies to all Directors/Key Managers.

• Maintain good relations with customers, proactively address customer concerns,

follow-up within Schukra to ensure customer concerns are promptly resolved.

• Study the process at the customer’s facility and look at possibilities for implementing

Kaizen (continual improvement).

• Job involved extensive travel, many times in a spontaneous and unplanned way.

May 1990 – February 1999

Worked as Senior Executive (Parts) at Suhail & Saud Bahwan, a large Toyota distributor in the

Middle East. Was promoted to this position in 1993. Was sent in 1998 on a trip to Toyota

Motor Corporation, Japan to better understand Toyota systems and kaizen

implementation. Worked in the area of parts management at the corporate office of this one

billion USD company and responsibilities included primarily inventory control, pricing,

warranty parts analysis, efficient parts storage and distribution.

October 1986 – May 1990

Worked as a ‘Parts Executive’ in Kinetic Engineering Ltd., Pune, India. Kinetic Engineering is one

of India’s leading two-wheeler manufacturers. The well-known brands in India manufactured

by the Kinetic group are the Luna moped and the Kinetic Honda Scooter.

Jul 1982 – Oct 1986

Worked as a Sales Engineer in Cobit Engineering Pvt. Ltd., Bombay (2.5 yrs) promoting sale of

conveyor systems in India and worked at Marshall Sons India Ltd., Bombay (1.5 yrs) promoting

sale of Jaw Crushers in Western India.



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