Faizuddin Mohammed
Glen Ellyn IL 60137
Phone: (Cell): 630-***-****,
(Home): 630-***-****
***********@*****.***
3+ years experience in Quality Control/Inspection & Product improvement.
Professional •
Experience in using Six Sigma methods to achieve continuous improvement.
Experience& •
Skills Involved in Development of QFD, Flow Charts, PFMEA, DVP&R, Control Plans,
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Summary PPAP/PSO review.
Strong experience in conducting Gage R&R.
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Hands on experience in the application of various gages such as calipers,
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micrometers, snap gages, and others.
Well versed in Statistical Process Control (SPC, Process Capability Analysis, GR&R,
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control charts and Measurement of System Analysis (MSA)
Experience in APQP process flow for Design Upgrade/Change and NPI programs.
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Hands on Experience in various manufacturing processes involving stamping, welding,
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casting, assembly.
Excellent knowledge and well experienced in MS EXCEL.
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Experience in Blue Print reading and GD&T.
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Analyzed and developed continuous improvement strategies and timely completion of
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corrective action plans.
Strong knowledge of Operations Research, Data Analysis, Cause and Effect Diagram,
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Pareto Analysis, 8D, 5S and 5Why implementation for root cause analysis and carry out
corrective/preventive actions.
Experience in implementation of electrical installations in construction industry.
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Knowledge of AutoCAD.
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Ability to read and implement Electrical systems design of Residential/Commercial
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construction sites.
Strong knowledge of AC and DC drives, and analog, digital control systems.
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Knowledge of NEC regulations.
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Computer Skills
Design Tools Auto CAD(2D)
Statistical Tools Minitab, MS Excel, Infinity SPC QS, QSI
Presentation Tool/Other MS Power Point, Lotus Notes.
Software
Operating Systems UNIX, MS-DOS, Windows 95/98/2000/XP
Applications MS Office Suite, Open Office Suite.
Programming languages C,C++
Employment History
Nov 08 – Feb09
Quality Engineer, Caterpillar H&HS, Joliet,IL
Caterpillar is the world's largest maker of construction and mining equipment, diesel and
natural gas engines, and industrial gas turbines. The Joliet Illinois facility is the global
Hydraulics & Hydraulic Systems Headquarters.
Conducted AIAG MSA studies on shop floor gauging to understand measurement system
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variation and error.
Worked with Product Quality Engineers to manage project plan for all value streams for the
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facility to assure appropriate MSA (R&R) studies are conducted on all critical and family
gauges used at H&HS facility.
Developed a standard work instruction for conducting gage R&R according to AIAG
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standards.
Developed and maintained quality of GR&R/MSA studies conducted.
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Conducted Quality Inspections on purchase finished and shop floor finished parts.
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Used tools such as SPC, Control Charts, histograms, normality charts to analyze data.
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Created action plans to drive corrective actions on unacceptable results of MSA.
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Calculated Process Capability Indices and Gage R&R in order to minimize the process
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variation.
Quality Engineer, S.K. Industries, INDIA Aug 04– May 08
S.K. Industries is involved as a class-A supplier for Maruti, Tata Motors, and
Mahindra & Mahindra, which are leading OEMs of automotives in India.
Participated in APQP process, reviewed and approved supplier PPAP’s in timely manner.
Conducted Quality Inspections on purchase finished and shop floor finished parts.
Worked on documentation tools such as Inspection of parts, SPC, Root cause analysis.
Worked with production and other departments to develop and coordinate Quality
improvements.
Maintain communication both written and oral with customers and make sure to meet their
challenging demands in delivery and Quality.
Supervised quality inspections of incoming parts by using different inspection tools.
Worked as a team member on 8-D problem solving to address internal and external non-
conformance and ensured timely closure of 8D’s.
Analyzed monthly defects performed Pareto and Root Cause Analysis of defects observed and
recommended Corrective Actions.
Communicate quality concerns to the production floor via Quality Alerts, Work Cell meetings
etc.
Involved in conducting Quality Assurance Checks of the product during development.
Performed in plant training for new operators and technicians
Performed formal training sessions that were necessary to elevate skill level, safety and
productivity
Developed and updated internal and external PPAP requirements, Process Flows, FMEAs,
Control Plans and implemented inspection plans.
Investigated customer complaints and performed root-cause analysis to get to the root of the
issue.
Interpreted engineering drawings, schematic diagrams, etc. and confer with peers and/or
management to determine quality and reliability requirements.
Site Electrical Engineer – Naseer Electricals Private Limited India Feb 03- April 04
Project Handled: Oracle Phase II HiTec City Hyderabad India.
In the Oracle Phase II project a 5 level Development building and a 7 level Parking Complex
was developed. Naseer Electricals was given the responsibility of implementing the entire
Electrical Systems Installations ranging from laying the underground supply cables to the
lighting systems.
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Used the Design drawings of Electrical Installations for the 5 Level Development building,
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to implement the proper Installations as per requirements.
Prepared weekly progress report and discussed the progress with the Project Engineer.
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Attended weekly meeting with the Project Management to discuss the progress and resolve
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any issues.
Made sure that any outstanding issues or demand for materials are resolved, so that the
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deadlines are met.
Implemented any changes as indicated by the Project management.
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Coordinated with the Mechanical, Civil, and Network Cable installation Engineer to
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resolve any issues.
Took part in final test inspections.
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Advised the safety supervisor about safety issues.
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Ensured that Quality guidelines were being met and exceeded.
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Ensured that the Project Management guidelines and Client requirements are met.
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Reduced cost incurred to company by cost reducing initiatives, including scrap
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reduction.
Selected properly trained team members and formed teams to work on various
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levels of tasks depending on their training and experience.
Experience in implementation of electrical installations in construction industry.
Knowledge of AutoCAD.
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Ability to read and implement Electrical systems design of Residential/Commercial
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construction Sites.
Permanent resident of the USA. Green Card holder.
Work Status
B. S in Electrical & Electronics Engineering - 2004
Education