Post Job Free
Sign in

Quality Assurance Manager

Location:
Naperville, IL, 60564
Posted:
March 09, 2010

Contact this candidate

Resume:

MATTHEW HEYDEN

**** ******* *****

Naperville IL 60564

630-***-****

*************@*******.***

SUMMARY

Accomplished Quality Assurance Professional with 30 years experience in developing domestic and

international product quality and safety programs in the major food, beverage, medical device and

cosmetic industries.

TECHNICAL SKILLS

Food Processors Association (FPA) certified to conduct FPA-Safe audits in food manufacturing facilities

Developing Domestic and International Food Ingredients Vendor Certification Programs

Developing Food Ingredient Traceability and Recall Capability Programs

Developing Ingredient, Finished product and Environmental Pathogen Safety Programs

HACCP Certified

Strong background in Food Chemistry and Food Microbiology

with additional experience in Food Sterilization and Pasteurization.

PROFESSIONAL EXPERIENCE

GRIFFITH LABORATORIES INC., Alsip IL 2008 – 2009

Corporate Quality Assurance Manager

Manage Quality Assurance activities for three manufacturing facilities.

• Implemented Corrective and Preventive Action (CAPA) computer programs at three US facilities

to document and control the response to customer complaints.

• Developed trend and root cause analysis procedures to identify and correct customer complaint

and non-compliance quality concerns for the YUM National Account Chain.

Koenig & Strey GMAC Real Estate Inc., Glenview IL 2004 – 2007

Realtor

Hold a State of Illinois Real Estate license, practicing real estate in the North Shore markets of Chicago

under the sponsoring broker/firm of Koenig & Strey Inc.

CONAGRA FOODS, Carol Stream, IL 1999 – 2004

Quality Assurance Manager, Food Ingredients Division

Managed all Quality Assurance activities for the purchasing, processing and distribution of ingredients for

the Food Ingredients Division of ConAgra Foods.

• Developed Quality Systems and Food Safety programs necessary to qualify the manufacturing

facility to receive Superior rating in National Food Processing Association (FPA-Safe) audit

program four years in a row.

• Developed and implemented Total Quality Management system, which reduced manufacturing

non-compliances by 85%, and reduced customer complaints by 50%.

Matthew Heyden 630-***-**** Page 2

THE AMERICAN BOTTLING COMPANY, Northlake, IL 1996 – 1999

Quality Assurance Manager

Directed all Quality Assurance activities for one of the country’s largest carbonated beverage

manufacturing plants. Managed chemistry and microbiology laboratories, purchasing, compounding and

sanitation departments, with a staff of three supervisors and 27 technicians.

• Developed Master Sanitation schedule and the CIP equipment and procedures which improved

the microbiological integrity of all finished products.

• Developed Customer Complaint Review and Action Plan procedures to reduce customer

complaints by 20 %.

OLMARC PACKAGING CORP., Franklin Park, IL 1991 – 1996

Quality Assurance Manager

Responsible for all Quality Assurance/Quality Control activities with multi-plant responsibilities.

Managed the chemistry and microbiology laboratories, performance kitchens and documentation

department, with a staff of five supervisors and 30 technicians.

• Implemented an award winning customer relations program, which strengthened lines of

communication, data reporting systems and technical support to the customer.

• Developed and implemented a Total Quality Management System, which reduced customer

complaints and product holds by 50 %, while improving productivity.

SCHERING-PLOUGH INC., WESLEY-JESSEN DIVISION, Chicago, IL 1988 – 1991

Production Manager

Directed hydration, testing, sterilization and final packaging of all soft and hard contact lenses in class

1000 Clean Room. Managed four supervisors, 72 hourly employees, and department budget of $3.2M.

Quality Assurance Supervisor

Managed final testing of all soft and hard contact lenses and auditing of manufacturing operations to

ensure compliance to all FDA regulations for medical devices.

BEECHAM PHARMACEUTICALS, COSMETIC DIVISION, Bensenville, IL 1983 – 1987

Quality Control Manager

Responsible for the Quality Control/Quality Assurance functions for all domestic and international

manufacturing operations. Managed both the chemistry and microbiology laboratories with a staff of two

supervisors and eight quality control chemists and microbiology technicians.

KRAFT / GENERAL FOODS CORPORATION, Chicago, IL 1978 – 1982

Quality Control Supervisor

Responsible for the technical development and implementation of quality standards, resolving

vendor/customer problems and coordinating the introduction of new products.

MCCORMICK INC., STANGE DIVISION, Chicago, IL 1974 – 1978

Regional Manager Quality Control

Responsible for Quality control/Quality Assurance function for all Mid-West manufacturing operations.

Matthew Heyden 630-***-**** Page 3

EDUCATION

B.S. Biology, Loyola University, Chicago, IL 1973

PROFESSIONAL DEVELOPMENT

Food Processors Association FPA – Safe Auditor Certified

ISO-9000

Hazard Analysis and Critical Control Points (HACCP)

Statistical Process Control (SPC)

PROFESSIONAL MEMBERSHIPS

Institute of Food Technology (IFT)

American Spice Trade Association

National Food Processors Association (NFPA)

Matthew Heyden

Career Highlights

I am certified by the National Food Processing Association (NFPA), to conduct FPA-

Safe audit, in food manufacturing facilities. I have successfully guided ConAgra facilities

through the certification process. I have worked with the AIB auditing program and have

received a “Superior” rating for our facility for four years.

Experience in managing food microbiology labs and developing micro specifications for

incoming, in-process and finished products. Experience in developing Food Safety

Programs to control pathogens in ready-to-eat products to comply with FDA Code of

Federal Regulations (CFR).

Have developed Traceability and Recall Capability programs. Appointed, trained and led

the trace and recall team in periodic mock recalls and acted as the primary contact for all

company recall issues.

Experience as Quality Manager and Operations Manager for a class 1000 Clean Room

for a medical device division of Schering Plough Inc. Have a solid working knowledge of

controlling biological and foreign material contamination.

Have developed Allergen Control programs in a food manufacturing environment. Have

trained management and hourly personnel in its implementation.

Have designed Hazard Analysis and Critical Control Points (HACCP) programs for large

food manufacturing facilities. Have trained management and hourly personnel in its

implementation and maintenance.

Have developed and implemented Total Quality Management (TQM) systems which

reduced manufacturing quality rejects by 85% and customer complaint by 50%.

Have an extensive background in managing a dry and liquid blending operation, with

experiences with ribbon blenders, V Blenders, double sweep liquid blending kettles,

blending tanks and continuous loop pasteurizers.

Matthew Heyden

Career Highlight

(continued)

Have experience in the packaging technology for both dry and liquid sterile filling

operations. Have worked with the filling equipment for plastic and glass bottles, foil

and paper lined pouched and corrugated cartons.

Supervised and trained sanitation personnel in five step sanitation and chemical and

steam CIP systems for food contact surfaces, along with developing the sanitation

schedules and documentation to insure compliance.

Directed the development of company wide long and short term Quality Goals.

Developed the management plans to meet these goals, along with the reporting

structures to track and document completion.

Have a solid working knowledge of FDA/USDA regulations and have worked closely

with both state and local regulatory authorities to insure compliance to local

ordinances.

Have developed, implemented and trained management and hourly staff in the

following programs:

GMP

HACCP

Pest Control

SPC

Allergen Controls

Kosher Certification

TQM

AIB audit procedures

Sanitation

Customer Complaint Programs

Vendor Certification Programs

Trace and Recall Programs

Have managed large departmental budgets and have developed the tracking and reporting

structures to insure adherence to financial goals.



Contact this candidate