THOMAS E. BIRCHARD
** ****** ***** • Chapel Hill, NC 27517 • 313-***-**** • ********@*****.***
EDUCATION UNIVERSITY OF NORTH CAROLINA Chapel Hill, NC
KENAN-FLAGLER BUSINESS SCHOOL
Master of Business Administration, May 2009
Concentrations in Sustainable Enterprise and Entrepreneurship
Winner of international Venture Capital Investment Competition
President of Entrepreneurship Club; Project leader for STAR consulting practicum
PURDUE UNIVERSITY West Lafayette, IN
Master of Science in Engineering, May 1999
WASHINGTON UNIVERSITY St. Louis, MO
Bachelor of Science in Mechanical Engineering, May 1994
DEPAUW UNIVERSITY Greencastle, IN
Bachelor of Arts in Pre-Engineering, May 1994
EXPERIENCE ELMARCO, INC
2009 – Present Product Manager – Enable sales in the inorganic nanomaterial and acoustic markets
• Develop and implement strategy to deploy nanofiber production equipment
• Identify market drivers and define approach to address market requirements
• Engage with potential customers regarding the applications of nanofiber enhanced materials
• Focus company resources on the highest value markets and customers
2006 - 2007 ENGINEERING CONSULTING – Solved Noise, Vibration, & Harshness (NVH) related issues
Apple, Inc – Implemented acoustic testing in manufacturing operations
• Generated strategic plan to improve quality of acoustic testing in operations group
• Formulated achievable test parameters that enabled production facilities to fulfill
requirements and maintain current production rates
Material Sciences Corporation – Provided engineering support and analysis for acoustical products
• Devised noise reduction solution that allowed major clothes dryer manufacturer to gain a
competitive advantage in the marketplace
• Provided on-site engineering support for sound quality improvement project for a major
automotive manufacturer that resulted in a $135K total yearly cost saving
Tarmac Motorsports – Developed and constructed NVH solutions for clients
• Increased customer satisfaction by reducing vehicle powertrain loudness by 7% for high-
performance vehicle manufacturer
• Enhanced subjective quality impression of potential customer demonstration vehicle by
collaborating with designers to modify suspension geometry
TECUMSEH PRODUCTS RESEARCH LABORATORY
2004 - 2006 Senior Research Engineer – Accelerated Noise, Vibration, and Harshness implementation
• Championed worldwide engineering projects to improve product NVH performance
permitting differentiation and increased sales
• Executed muffler design for new engine family to meet European Union (EU) noise
regulations that allowed dramatic marketplace expansion
FORD MOTOR COMPANY
1994 - 2004 Engineering Supervisor – Directed vehicle platform Noise, Vibration, and Harshness performance
• Managed group of 10 NVH engineers during new truck launch of new truck at assembly
plant to guarantee that requirements were achieved and issues were resolved
• Utilized Six Sigma methodology to achieved 25% year-over-year warranty cost reduction
• Led team of engineers in overhaul of NVH components on Ranger truck platform by using
new materials and strategies that resulted in $1.2M yearly cost saving
ADDITIONAL Founding Member and Past President – Ford Motorsports Enthusiasts
DATA Docent and former volunteer chairperson – Motorsports Museum and Hall of Fame of America
2003 Champion of FMX class – Supernationals kart race in Las Vegas, NV
Benefactor and member – Ann Arbor Art Center for Ceramics