Kinjal Patel
Milpitas, CA-*****. Cell# 323-***-**** Email: ******@*****.***
Summary Engineering professional with successful experience leading
operations and customer service in quality assurance/compliance
within large corporate environments - generating significant cost
savings. Expertise in product planning, development, Quality
management System and new product lifecycle management, as well as
extensive international experience in USA, Europe and Asia customer
management. Successful in reorganizing, standardizing, and
streamlining processes, policies, and procedures to maximize customer
service performance and quality across operations. Highly effective
at building and directing cross-functional teams to design and deploy
corporate wide, compliant quality systems vital to achieving ISO
certifications. Excel at devising and executing compliance tools and
business solutions to deliver increased quality, productivity, and
ROI. Exceptional skills in process and customer
service assessment, key performance measurement, and customer service
resolution.
Core Tactical &Strategic Goal Management
Competencies Project Management
Product Life Cycle
Cost / Financial accounting
Six Sigma and Lean Manufacturing
Design for Manufacturability
Equipment and Product Validation
Corrective action (8D, 7-step)
FMEA,DFEA, Control plans
MSA ( Gauge R& R)
Design of Experiments
ISO Auditor
TS16949 and AS9100,SEMI Starndard
Supply Chain/ Outsourcing/Offshore
Customer Management
Sr.Customer KLA Tencor Corporation, Milpitas, CA ( Semiconductor/ Solar
Acceptance/ Technology Equipment)
Quality (Fortune 500 company: www.kla-tencor.com- ISO 9001:2000, and SEMI
Engineer Quality Standarard)
August Key Achievements
2006-Present Establish operational processes and escalation procedures, and
perform training needs assessments for
identifying opportunities for service delivery improvements and value
add to the customer/clients.
Manage team of 4 entry level engineer and actively participate in
staff recruitment, training, and scheduling/developing training
material and balance scorecard performance management.
Lead Technical teams for world wide product installation in the tool
evaluation, planning and recommendation of cost-saving technology for
various operations activity.
Establish and execute supplier Quality Assurance Strategy in
accordance with company objectives. Monitor, manage and conduct
cross- functional reviews of supplier performance scorecards. Execute
New Product Introduction (NPI) program to full production and
maintain Product Life Cycle Gate phase execution.
Drove improvement by reducing internal/external defects, improving
process yields and reducing "Cost of Non Quality" as well as
developing better analytical assessment of root cause and corrective
action that include capturing and applying "lessons learned".
Maintain ISO 9001:2000, SEMI and Class 10,100 and 1000 clean room
quality and compliance audit requirement.
Quality Kavlico Corporation-CST ( Automatvie, Aerospace, Medical and
Engineer Industrial Sensor), Moorpark, CA
August Quality ( ISO 9000, QS 9000, TS16949, ISO 14001 Certified
2004-August organization) ( www.kavlico.com)
2006 Key Achievements
Served as product line team (PLT) leader and report the results of
the Balanced Scorecard measurements on a monthly and quarterly basis
to senior management team.
Reduce customer complaints from 4% of shipments to less than 1% by
applying quality function deployment principles to the product design
process.
Lead for Six sigma process improvement project - Cycle time reduction
(improvement by 9%).
Identified and resolved actual factory bottleneck problems by
maximizing constraint tool productivity through implementation of OEE
(Overall Equipment Effectiveness) projects ( some are):
- 27% increase in throughput of bottleneck End of Line Test
Equipment.
- 22% downtime reduction on Haldex product line. Improve overall
product yield from 85% to 92%
Support role in Lean Manufacturing implementation project for
factory. Implemented Kanban based replenishment system, and applied
JIT techniques to reduce WIP inventory on the production floor.
Conducted Measurement System Analysis (Gauge R& R) for new tools and
product validation. Completed Design of Experiment as part of design
validation.
Lead Quality Auditor for ISO 9000, TS 16949, ESD and Layer Process
Audit, Monthly Quality System audit and present to senior management
audit finding and corrective action status. Maintaining ISO
certificate for company.
Facilitated supplier contract development to execution (RFQ, SOW and
Financial Risk analysis). Selecting and evaluating suppliers,
including auditing, surveys and evaluations and supplier score card
management.
Engineer Alcoa Fastening Systems ( Aerospace Fasteners), Torrance, CA ( AS
Intern 9100 Quality System)
June 2003 to ( www.alcoa.com)
Dec 2003 Key Achievements
Established and updated standards for incoming materials, supplier
qualification, equipment and processes.
Implemented and utilized SPC methods and software that optimized
manufacturing processes and generated daily and periodic reports of
process metrics.
Monitored product assembly facilities for compliance with Aerospace
industry requirements and local guidelines and worked closely with
product assurance, production and engineering and reconciled
discrepancies.
Evaluated and qualified critical materials suppliers and performed
lab testing and test report documentation.
Completed various process improvement projects including yield
improvement from 58% to 85%.
Mechanical Ingersoll Rand India ( USA based company www.ingersollrand.com ), (
Engineer July IS0 9001:2000)
2000 to Dec Key Achievements
2001 Manufactured and maintained Industrial Compressor design validation
and testing.
Applied the triple constraint principals to reduce the production
cost from 45% to 36%.
Developed engineering work packages to produce mechanical parts
design with methodological approach.
Managed cost, developed an integrated schedule around the long lead
items for the project, and provided documentation for the quality
inspections.
EDUCATION Master of Science, Industrial and System Engineering, University of
Southern California, CA May 2004
Bachelor of Science in Mechanical Engineering, North Gujarat
University, India June 2000
Award, Received KLA-Tencor Corp. Prestigious General Manager Award for
Certificate Dec 2007
and Exceed Worldwide Cycle Time reduction and Cost Saving goal for 2007
Ongoing
Training Certified Quality Engineer (CQE) by American Society for Quality
(www.asq.org, CQE certificate no: 47092) - From 2005 to Present
KLA Tencor Training/ Certificate Milestone achivement:
Slide:ology by Nancy Duarte Sept
2009
Precision Question Workshop August
2009
Creating Effective Technical Presentation May 2009
DISC/ Team Building Training March
2009
Situational Self Leadership July
2008
Maxmimizing Customer Relationships April 2008
Supplier/ Contract Negotiation Jan
2008
Program Management Oct
2007
Exploing the management Path August 2007
Conflicts Management May
2007
High Tech Speaking May
2007
7 Step Problem Solving Methodology Oct 2006
Reliability Best Practice
Sept 2006
Certified ISO 9001: 2001 Internal Auditor from Drysdale Consulting
March 2007
Certified Lean Manufacturing by Tafen Consultancy, Inc.
May 2006
Certified Six Sigma (DMAIC) Yellow belt & Green Belt by Schinder
Electric April 2006
Advance Problem Solving/ Advance Production Quality Planning (APQP)
Jan 2006
training by Omnex Inc from Michigan.
Computer Simulation: ARENA SOFTWARE and Business Process Review (BPR)
Skills Popular Software: MS Office 2003, AUTO CAD, MS Project, Microsoft
Visio, MS Access, SAP.
Quality Management Software: JUMP,Infinity QS 2004,MINITAB 14,SPC
2000,FMEA viewer, I-nexus Solution, Reliability software, CRM
software, Equality, Inotion, KLARITY, Matchapps and SharePoint.
Professional Recommendations Online Public profile:
http://www.linkedin.com/pub/5/815/323