ALAN D. HUMPHRIES
*** ****** ****** *: 860-***-****
Vernon, CT 06066 ****.*********@*********.*** C: 860-***-****
SUMMARY
A Senior Operations Management technology professional with diverse
experience in local, national and global markets for the
aerospace/industrial manufacturing industry. Greatest assets are in
identifying strengths and weaknesses of business units and building teams
that design and deliver effective solutions. Demonstrated capability in
achieving multi-million dollar business turnarounds. Career includes
managing production, operations, quality assurance and purchasing functions
for multi-site corporations. Significant experience in project management,
surface coatings, Lean/Six Sigma and strategic development.
Organization Management Project Management Change Management
Strategic Planning Lean/Six Sigma Thermal Spray Coatings
Machining Manufacturing EHS Engineering
Production Quality Logistics
KEY ACCOMPLISHMENTS
. Successfully implemented change management to drive cost savings of 2.1
million to turn around Surface Technologies business from loss of 1.6
million to a positive EBIT of 0.5 million in one year.
. Drove the change from an industrial surface coating house to an
aerospace approved business; including Nadcap, PWA, GE, and Rolls Royce
approvals, by implementing new quality methods, training protocols, and
upgrading procedures while maintaining an industrial base of customers.
Sales increased 300%.
. Developed and led the coating support function/operation in a multiple
process company to drive a One-Stop Shop for customers, by liaisoning
multiple departments to provide complimentary services, which achieved
a sales increase of 5 million per year.
. Created and built a strong EHS management team and led efforts to
turnaround a site with multiple Notices of Violation, in danger of
incurring major fines with the CT DEP. Established the site as an
example of how to implement and maintain regulatory compliance.
PROFESSIONAL EXPERIENCE
BASF Catalysts LLC, East Windsor, CT 2003 - 12/2009
ST (Surface Technologies) provides HVOF (High Velocity Oxygen Fuel),
Plasma, Powder, Wire and Twin Wire Arc coatings along with Heat Treat,
Aerospace Painting, Chemical Stripping of coatings, Shot Peen, NDT, and FAA
Overhaul and Repair services. Sites located in CT, MA and SC.
Site Manager - ST (Director of Operations) (2005 - 2009)
Accountable for directing the operations group at three remote sites. Key
areas of responsibility included P&L, production, quality, facilities and
maintenance, purchasing, and logistics. Functioned as a member of the
Senior Leadership Team.
. Successfully led the integration of the CCN strategic business unit
from Engelhard to BASF insuring no negative customer impacts. Served
as a member of the Americas' Team integration committee.
. Led and managed initial approvals of ST and CCN strategic business unit
in Responsible Care and RC Management Systems (American Chemistry
Council EHS programs ISO 14001) by implementing roadmap, manuals and
procedures and initiating training programs at the site and corporate
level. Resulted in a successful first audit of sites and corporate
headquarters.
. Implemented Lean/Six Sigma in ST and Catalysts and helped drive it
within BASF global businesses resulting in cost savings of 1.3 million
annually within CCN strategic business unit.
BASF Catalysts LLC (formerly Engelhard Corporation), Wilmington, MA
Site Manager (2003 - 2005)
Accountable for directing the operations group, along with managing
engineering and customer service at site. Key areas of responsibility
included P&L, production, quality, facilities and maintenance, purchasing,
engineering, customer service and logistics. Functioned as a member of the
Leadership Team.
. Achieved a critical turnaround for a site which was slated to be
closed. Engaged personnel in process improvements, initiated Lean/Six
Sigma methodologies, and stimulated the workforce to become the best
performing site in the ST division, improving EBIT by 20%. My
performance resulted in promotion to Ste Manager - ST.
Aerospace Coating Systems, Inc, Berlin, CT 1987 - 2003
Provider of Plasma, Powder, Wire and Twin Wire Arc coatings for PWA, GE and
others, along with FAA Overhaul and Repair capabilities.
Vice President & General Manager
Partner, Corporate Secretary and member of Board of Directors
Responsibility for P&L, operations, production, quality, maintenance,
purchasing, HR, engineering and logistics.
. Developed Semiconductor OEM and OH&R particle getter shielding and
coating program for PVD chip processes resulting in 3 million dollar
annual increase in sales.
. Initiated and engineered multiple PWA ESA and GE source approvals
through establishment of aerospace quality standards, approvals and
procedures, leading to annual sales increases of 6 million dollars.
OTHER RELEVANT EXPERIENCE
Purdy Corporation - Quality Supervisor, DSQR
Klock Company - Manager, Coatings, Braze, and Peen
EDUCATION
BS Individualized Study - Technological Organization Management, Charter
Oak State College, New Britain, CT
AS - Manchester Community College, Manchester, CT
Project Management (courses toward PM certification)
PAST and CURRENT PROFESSIONAL MEMBERSHIPS
. SBU Representative on BASF global Manufacturing & Technology Council,
. SBU Business Liaison RCMS (Responsible Care Management System), CCN
. Member BASF North America Operational Excellence Team
. Member American Society of Metals and ASM - Thermal Spray Society
http://www.linkedin.com/in/alanhumphries