Michael J. Miller
Oneonta, AL 35121
Ph 205-***-**** *******@*****.*** Cell (205) 739-
9342
Career Objective
I am seeking a manufacturing plant that I can "call my own". I have worked
very hard to make many manufacturing facilities highly successful, but have
not had the pinnacle position to keep the plant at its absolute best. My
experience and savvy make me a prime candidate to make a facility the best
in the industry for years to come.
Professional Experience
2008 - Present Name Withheld
Production manager for a "troubled" manufacturing plant. This facility was
given a "last chance" to succeed or be closed. During my tenure the
facility has increased revenue from $22M to $52M and achieved a 45% gain in
operational efficiency. This has prompted the corporation to approve a $6M
in expansions at this facility. I have been able to gain a commitment to
excellence that is rapidly making this plant a benchmark facility in the
industry.
2003 - 2007 Miller Enterprises, 77 Shelby Ave., Shelby, OH
Troubleshoot and assist in resolution of production and operations
problems, acute and chronic. Assist clients in developing one piece flow
methodology, pull systems integration and team development. Primarily
worked with tier 1, tier 2, construction trades and service industries.
Accomplishments included:
. Integrate JIT and TPS systems that reduce inventory by an average of
85% and improve productivity by an average 24%.
. Teach clients best in class, benchmarking, continuous improvement,
etc. to promote the ability to problem solve efficiently from within
the firm.
. Redeveloped die processing that eliminated two dies and reduced
engineered scrap by 20%.
1981 - 2003 Metal fabricating Division, Mansfield Plant, General Motors
Co.
2525 W. Fourth St., Mansfield, OH 44906
Products include major metal stampings and subassemblies. Facility
employs 2500 and supplies GM assembly plants in North America.
Job Titles
1997 - 2003 Business Unit Manager. Managed a 600,000 square foot section
of the facility with a workforce of 630 associates. Operating budget of
$25M+ and managed
capital equipment & tooling in excess of $600M. Also acted ad hoc as
facility manager
1992 - 1997 Project Manager. Acted in a principal role during
installation of 12 transfer presses, attending automation and new tooling
integration. Project values ranged from $5M to $50M with a high level of
project overlap.
1990 - 1992 Area Manager. Participated in a pilot program where the area
manager had control of all means of production form raw materials through
shipping. This effort set the footprint for corporate rollout in 1994.
1983 - 1990 Tool & Die Manager. Managed major multiple die tryout loads
as new press lines were installed in the facility. Redesigned the
standards for die clamp up and scrap shed to accommodate 3 classes of
transfer presses. Responsible for 450 associates and over 100 die set
tryouts and PPAP.
1981 - 1983 Production Supervisor. Managed multiple line area with
responsibility for throughput, quality and safety. Responsible to tooling
and capital equipment in given area.
Major Accomplishments
. Highly instrumental in guiding the facility from worst in GM to top in
the World (Harbour Report of Stamping Facilities)
. Managed varied capital projects in excess of $5M during the conversion
of the plant to highly automated facility that cut direct labor costs
by 45%.
. Achieved world's first production at engineered speed on two classes
of transfer stamping presses. This increase productivity by 35% on
each impacted line (Recognized by GM and machine tool manufacturers
for this)
. Developed and implemented preventive and predictive maintenance
programs that cut downtime by 28%.
. Inspired and promoted participative management processes founded on
lowest level decision making policy.
. Mentored and coached associates, enhancing professional development
and raising technical competency on the shop floor.
. Responsible for financial and productivity performance of area and
operations.
. Dispatched as a tooling expert to assembly plants to troubleshoot
tooling issues.
1980 - 1981 Superior Compressor Division - Cooper Energy Services
Mount Vernon, OH
Primary manufacturer of natural gas compressors and gas transmission
components. Employed 350 with sales of $75M.
Job Titles Started as manufacturing engineer and was promoted to shift
operations manager for division (3 plants on site and one in Springfield,
OH)
. Directed cutting tool studies that resulted in 40% tooling cost
reduction and a 22% gain in overall productivity.
. Established fixture verification program for CNC machining centers
resulting in an 80% reduction in non-conforming product.
. Designed a proprietary case hardening system for finished shaft
material that reduced total labor by 70% and virtually eliminated
scrap.
. Directed and managed full second shift operations startup - including
staffing, training, productivity and P&L responsibilities.
. Recognized by Corporation for achieving startup goals on time and
under budget.
1977 - 1980 Ohio Steel Tube Company
140 W. Main St., Shelby OH 44875
Manufacturer of mechanical tubing, welded and seamless. Employs 450
associates and ships on an international basis.
. Served an apprenticeship in the mechanical trades resulting in
journeyman certification as a millwright.
. Participated in new plant startup, including machine tool
installation, verification, and optimization.
1973 - 1977 Terex Division - GM
St. Rte. 91, Hudson, OH
Long time manufacturer of extreme heavy duty, off road haulers, scrapers,
crawlers and loaders. Was the original Euclid brand name. The original
product line was discontinued in 1980, but the equipment is still very
prevalent in field service.
Job Titles Detail draftsman, structural designer (scraper group), fixture
design, tooling engineer and sales engineering. In sales engineering
developed a liaison among manufacturing, marketing and engineering that
compressed product development cycles by 20% and eliminated response lag in
customer issues reporting. Acted as a plant liaison to Terex, Canada in
the development of the Terex "Titan".
. Participant in the first implementation of geometric tolerancing
within General Motors - basis for the global GM standard.
. Led brainstorming sessions that lead to implementation of the flexible
manufacturing systems improved productivity by 32%.
EDUCATION
MS Operations Management - Currently pursuing MS degree from
University of Alabama Culverhouse College of Commerce.
MBA Operations Concentration, Ashland University, Ashland, OH 1994
3.8 GPA, Delta Mu Delta Honors Society
BSBA Management & Operations, Ashland University, Ashland, OH 1990
3.6 GPA, Graduated with Honors
AAB Accounting, North Central State College, Mansfield, OH 2004
3.9 GPA, Phi Theta Kappa Honors Society
Mechanical & Manufacturing Engineering, General Motors
Institute Flint, MI, Attended 1973 - 1976