MARIO ROUGIERI
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Senior Engineering Manager
15+ years experience in electrical, mechanical, product development, system
integration, firmware, software, motion control, servos, of high value capital
equipment
Innovative product design for manufacturability, serviceability, reliability and cost
reduction
New product design, introduction to Manufacturing and field deployment
Leadership in solving difficult EE / ME / system / performance / reliability issues
Hands on technical manager with proven skills in leading diverse teams to success
KLA-Tencor W afer inspection equipment, Milpitas, CA 2004 - 2009
Senior Engineering Manager, Common platform Engineering (EE / ME / Firmware /
Systems) for $300 MM Division producing $8 - $12 MM capital equipment.
Designed various electrical and mechanical subsystems of high value capital
equipment integrated with firmware and released for the division product line
Managed EE and ME Engineers to produce drawings, bill of materials,
documentation, release in Manufacturing as well as train Manufacturing and
Customer support on new designs.
Managed the development and integration of firmware t o control electromechanical
subsystems for the common platform of $8 to $12 MM capital equipment .
Led Engineering team through New Product Introduction (NPI).
Drove to completion several initiatives for cost reduction of Mechanical and Electrical
assemblies which reduced the average cost of these systems by 20%.
Selected and managed vendors for various subsystem to meet performance,
reliability and schedules.
Provided technical interface between Engineering, Marketing, Manufacturing and
Customer Support groups.
Designed, integrated and launched mechanical, electrical/electronic subsystems for
new material handler for multiple product lines which improved reliability, throughput
and saved $25 MM in 3 years.
Resolved difficult Electrical / Mechanical / Firmware and System issues in
Manufacturing and customer sites with new and existing systems and brought
issues to closure in a timely manner.
Received company award for eliminated the #2 reliability issue for inspection tool
line, saved $1.6 MM and increased reliability from 800 to >65000 hours MTBF.
Applied Materials ETEC, E-Beam Lithography, Hayward, CA 2001 - 2004
Systems Engineering Director, Responsible for Systems Engineering group.
Deployed embedded controls, electrical subsystems, interface for a $16 MM E-Beam
lithography system at Samsung & IBM and worked with customers to improve CD
uniformity to 3 times better than initial spec.
Led recruiting effort for key Engineers, many at the PhD level and developed team
talent in order to handle the state of the art equipment development .
Implemented QA & Reliability programs which contributed to the system reliability
exceeding the goal by 20%.
Harris Automation products for broadcasting/media, Palo Alto, CA 1998-2001
Engineering Director, Responsible for Electrical, Mechanical, Software and System
Engineering, Product Support, QA, Documentation, Test Lab.
Developed and released multiple Electronic controller products across the broad
company product line.
Brought Engineering Project Management under control by streamlining Product
Development, Release and NPI which resulted in predictable release dates and
increased stability.
Released new product line to over 350 customers expanding sales 20%.
1991–1998
Applied Materials, Semi & Flat Panel equipment, Santa Clara, CA
Senior Engineering Manager Systems Engineering and controls
Developed embedded controls, electronics, automation subsystems for a $12 MM
capital equipment tool and deployed at Toshiba, Sharp and NEC customer sites.
Received 2 “Outstanding Achievement” awards from Toshiba and SHARP for the
performance, productivity and serviceability of new $12MM equipment.
Created modular controls architecture, over 70% common to all products
Decreased development time of new products by over 60% by promoting
configurable common architecture that applied to 80% of all products.
EATON, Semiconductor processing Equipment, Beverly, MA 1988-1991
Senior Engineer, Capital equipment control systems
Key contributor in all phases of controls design, development and launch of $6 MM
capital equipment that achieved on time release and of products.
Designed Controls architecture, Real time controls, device drivers & communication
protocols and GUI interface for a Physical Vapor Deposition capital equipment.
Technical lead in controls design group.
WESTINGHOUSE, Transportation Division, Pittsburgh, PA 1986-1988
Electrical Engineer, Train controls
Designed Digital and Analog servo controls.
Developed part of the servo controls for the Atlanta Airport transport system.
Designed digital/analog filters used in subsystem controls.
EDUCATION
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MARIO ROUGIERI
BSEE, City University of New York, CCNY
MSME, SJSU in progress
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MARIO ROUGIERI