SUSAN RATHJE
Lynbrook, NY *****
516-***-**** ***********@*****.***
SUMMARY
Quality Assurance/Customer Service Manager and former chemist with
extensive experience in laboratory, product, and administrative management.
Driver of process improvements that optimize plant operations and reduce
costs. Proven record of promoting safety and product and service integrity
utilizing Statistical Process Control and Six Sigma methodology. Leader in
functional excellence, change management and international product/process
standardization.
PROFESSIONAL EXPERIENCE
THE DOW CHEMICAL COMPANY - Advanced Materials Division, Freeport, New York
1987 - Oct 2009
(Formerly Rohm and Haas Electronic Materials and LeaRonal, Inc.)
Quality Assurance and Customer Service Manager 2008 - Oct 2009
Directed 4 chemists in the Quality Control and Analytical Service
laboratories to provide analytical support to Manufacturing, Engineering
and customers using state-of-the-art instrumentation and software. Led
customer service group to ensure contractual agreements and expectations
were achieved and customer satisfaction uncompromised. Ensured the Quality
Management System met ISO 9001 requirements in conjunction with corporate
goals, objectives, policies and standard operating procedures.
. Reduced cycle time 30% while improving transparency of transactions
by streamlining precious metal consignment and pool and lease activities.
. Managed precious metal accounts and inventories in excess of 35K troy
ounces.
. Increased MRPII Class A metrics in customer order processing time
from 97 - 99% by improving the process for credit checks.
. Met customer expectations by negotiating product specification
agreements and implementing requirements throughout the organization.
Quality Engineering and Product Manager 2004 - 2008
Collaborated with global Research and Marketing on new product development,
culminating in commercialization of new products worldwide. Provided
engineering support including; scale-up, assessment of manufacturing and
testing capabilities, defining and documenting cGMPs, methods validation
and determining specification tolerances. Facilitated implementation of
Environmental Health and Safety (EHS) initiatives including ISO 14001 and
Responsible Care. Implemented, monitored and measured methods and testing
capabilities in Waste Treatment. Provided backup support to the EHS
Manager for manifesting waste and supervision of operators.
. Reduced cycle time of new product commercialization 20% by defining
deliverables at key stages of product development process and
implementing performance measures to evaluate success.
. Resolved manufacturing issues affecting product yield and turnaround
times by reducing unplanned events resulting in first pass failure of
<1%.
. Reduced allocated inspection and processing time 25%, cutting costs
by $100K and eliminating redundancies through collaborating with vendors
to adopt Just in Time practices.
. Collaborated on the accomplishment of RC 14001 registration readiness
by developing plans, setting attainable goals, identifying training
needs, and organizing and energizing team members.
. Selected as systems manager for handling customer quality issues and
accomplished overall customer satisfaction rating of > 99% from 95% in
North America.
. Achieved 100% compliance to schedule of internal ISO 9001 and RC
14001 audits as Lead Auditor by creating and implementing incentives.
. Won a bid for new business valued at $2MM as member of Six Sigma
project team that provided irrefutable data to Business Group.
SUSAN RATHJE PAGE TWO
Quality Engineering and Product Manager (continued)
. Reduced waste disposal costs $300K through various initiatives
including rinse water recycling, consolidation of chemistries and early
detection of slow-moving product, and refined a process for re-inspection
and disposition of material prior to expiration.
. Eliminated need for costly re-adjustments and re-submissions to
analytical lab and ensured compliance to corporate and regulatory
requirements through training operators to perform preliminary analytical
tests that asserted autonomy and accountability.
Quality Assurance Manager 1991 - 2004
Directed three QC laboratories at corporate headquarters covering diverse
product range for various business units. Provided technical and
administrative support to R&D with the creation of technical documents to
support product commercialization. Negotiated contractual specifications
with customers and ensured requirements were effectively communicated and
implemented throughout organization. Facilitated management of change
processes, corrective/preventative action meetings and provided training on
continuous improvement tools. Managed QA and Engineering staff of five to
support and maintain the Quality Management System.
. Led efforts that successfully accomplished ISO 9001 registration as
designated Management Representative.
. Ensured quality, consistency and price leverage on raw materials used
in worldwide manufacturing of products and intermediaries by developing a
process that resulted in standardized procurement specifications.
. Attained 100% standardization of products/processes for multinational
customers by leading international standardization efforts with global
R&D and Manufacturing sites.
. Saved $150K by standardizing technical documents and literature
globally.
. Implemented site SPC and SQC training program and drove process
improvements resulting in enhanced turn around times and customer
satisfaction.
. Prevented product integrity concerns and reduced scrap and disposal
costs by facilitating realistic manufacturing volumes, inventory levels
and lead times through collaboration with R&D in development of product
stability programs that identified products with finite shelf lives.
Analytical Chemist 1987 - 1991
Performed investigational studies on existing methods for adaptation to
certain products and developed new methods for improved analytical control
of chemistries. Updated and introduced new analytical equipment to support
high-tech end users. Developed and implemented test plans for new products
including identification and analysis of critical characteristics for raw
material acceptance. Developed synergies with procurement, design,
marketing and suppliers.
EDUCATION
HNC/BS in Physical Chemistry, North Trafford College/ Manchester
Metropolitan University, United Kingdom
PROFESSIONAL DEVELOPMENT
ISO 9001 Management Representative ISO 9001 Lead
Assessor
ISO 14001 and Responsible Care Auditor Six Sigma Green Belt
Proficient in Microsoft Office, SAP, Minitab 1st Line
Safety Leadership
Member of the Emergency Response Team RCRA and DOT trained
Certified in first aid and CPR/AED
PROFESSIONAL AFFILIATIONS
American Society for Quality
American Chemical Society
Society of Women Engineers