Six Sigma Project

Maged Younan

Cell Phone: *** 012-********

Home Phone: 002 02 26076331

Email: *****.******@*****.***

Profile

Experienced in process improvement, lean, six sigma, manufacturing and supply chain.

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MBA, MSc in lean operations, Certified Six Sigma Master Black Belt

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objective

Utilize and enrich my interpersonal and analytical capabilities in transforming organizations.

Work Experience

Orascom Contstruction Industries (Subsidaries)

December 2009 – Present

Process Improvement Manager

The role aims to improve quality, delivery and productivity using lean concepts and tools. The

focus is to create and maintain flow of materials, products and information within two

manufacturing companies. Proper improvements projects are identified, initiated and managed to

achieve the aim.

Duties / Achievements include:

Group product range into product families that share the same value streams.

Rearrange factory layout based on product families identified to improve delivery and

efficiency.

Restructure the planning and scheduling cycles to support the concepts of flow and pull.

Significantly improve productivity and space utilization.

Establish proper Key Performance Indicators at top management level and cascade downwards.

Identify main gaps, root cause of business pains and development needs.

Prioritize potential improvement projects based on feasibility and impact assessments.

Support project leaders acquire the skills and technical tools required throughout the projects.

Symbios Consulting

Oct 2005 – December 2009

Lean Six Sigma Consultant

Manage lean six sigma deployments at Symbios Consulting clients. Major clients managed

include:

LEONI wiring systems plants of Egypt and Romania

Nuqul group plants in Egypt and Jordan

Duties / achievements with major clients include:

Prepare the top management for their roles in a lean/six sigma organization.

Identify clients’ main gaps and needs, prioritize and select potential improvement projects.

Choose the proper raod map for each project; six sigma DMAIC, lean or “just do it”.

Identify the appropriate candidates for training and projects execution

Train the clients’ Champions, Yellow belts, Green belts and Black belts

Lead and mentor improvement projects done by the client’s belts using six sigma or lean

methodologies, ensuring the projects achieved or exceeded their targets.

Manage the implementation of lean /six sigma. Initiate and lead steering committee meetings.

Develop and monitor the key performance indicators that facilitate the program management.

Exceeded clients expectations in terms of expected improvements and savings. Tangible savings

achieved exceeded USD one Million annually.

Other duties / achievements include:

Supported lean six sigma implementation and training in more than ten organizations of service

and manufacturing industries including Natpack, Ericsson, Xceed, Lecico, & Coca Cola Egypt.

Public Training for black belts and grean belts:

Trained and mentored projects of more than 25 black belts

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Trained and mentored projects of more than 100 green belts

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Trained Six Sigma green and black belts of the American University in Cairo

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(AUC), 2009.

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Trane Commercial Systems

Jan 2004 –Sept. 2005

Product Engineer / Six Sigma Black belt

Responsible for introduction of new products to Cairo plant. This includes planning and follow up

of all needed activities starting from deciding on the raw materials required till a complete product

is delivered within requested deadlines and with optimum quality level.

Modifying design of current products based upon customer needs. This involves cost reduction

as well as upgrading quality level.

Creating and maintaining Bills of Materials for new and existing products.

Providing technical assistance to external customers as well as internal support for production.

Completed two six sigma projects saving a total of 400 thousands USD anuually.

General Lighting Company

July 2000 November 2003

Supply Chain Manager

Duties include:

Master production scheduling, creating long term production plans based on sales forecast.

Material planning, identifying the needs of the plant, appropriate replenishment method for

each item, calculating the reorder point and the order quantity for runners, keeping the stock

value to minimum, yet insuring the availability of all required materials.

Managing local and foreign purchasing functions, ensuring proper delivery quality, time, and

cost.

Capacity planning and scheduling, releasing work orders as and when needed.

Managing warehouse activities including goods receipt, storing, and shipping.

May 1997 June 2000 Mercedes Benz plant – Egypt.

Process and Training Engineer / Supervisor

Develop and update material lists, process and torque sheets for each production station.

Manage the training of new operators on relevant production and assembly operations.

Plan and organize the work flow and distribution among process engineers.

Education / Certification

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MSc in Lean Operations Lean Enterprise Research Centre (LERC)

September 2010 September 2012 Cardiff University, UK

Six Sigma Master Black Belt

March 2008 March 2009 Arizona State University, USA

Masters of Business Administration

Spring 2006 – Fall 2008 American University, Cairo, Egypt

Field of concentration: Production/Operations Management. (AACSB accredited Program)

GPA: 3.88

Lean Six Sigma Black Belt

American University, Cairo,

Sept. 2004 June 2005

Egypt

Certified by Quality America and American University in Cairo

Diploma in Project Management

Sept. 1999 – Jan. 2001 American University, Cairo, Egypt

B.Sc., Mechanical Design and Production

Cairo

Sept. 1992 – July 1997

University, Egypt

B.Sc. project grade: Distinction

Project involved modeling and structural analysis of a critical piping structure in a sugar

factory.

SKILLS

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Computer Skills

Good command of Minitab and Design

expert statistical software packages, Primavera

and MS Project for project planning and

management.

Familiar with i Scala, MAX and Fourth Shift

ERP packages, Also familiar with iGraphics,

AutoCAD and some finite elements analysis

packages

Language Skills

Perfect command of English and Arabic

Basic knowledge of German and French

REferences

Available upon request.

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