Electrical Engineer Maintenance

SHANE NEWBERRY

**** ******** **., ******** ***** VA, 23456 ( Home: 757-***-**** (

Cell: 440-***-**** ( ******@*****.***

objective

Seeking to further my management career in engineering or

maintenance in a manufacturing facility. Self-motivator with

leadership abilities.

work Experience

4/2008 - Present Sara Lee Coffee & Tea USA Suffolk, VA

Maintenance Manager

Manage all aspects of the maintenance department in order to

support the efficient operation of the Suffolk liquid coffee

manufacturing facility.

Manage all mechanical, utility, electrical, and store room

personnel and activities.

32-department personnel total, including 4 supervisors.

Manage an MRO storeroom with an inventory value of $1.9 million.

Assures compliance with all governmental/Sara Lee safety and

environmental policies, regulations, and laws.

Manage plant maintenance programs and activities including

preventive maintenance, unplanned maintenance, continuous process

improvements, storeroom and computerized maintenance management

system (CMMS) using multiple shift personnel to achieve AOP targets

within the KPI areas of safety, cost, quality, and customer

service.

Develop and manage annual maintenance operating budget of $3

million.

Develop departmental policies and procedures, and evaluate staffing

requirements and hiring criteria.

Assure all maintenance records are maintained as required for

audits and or product recall.

Responsible for management of the operations for the utility

systems, which include production of steam, soft water, reverse

osmosis water, compressed air, ammonia refrigeration, building HVAC

units, chillers, cooling towers, spent coffee grounds system,

waster water pre treatments, plant and general building and site

preservation.

Ensure Global Business Practices are followed through departmental

practices and by all employees at every level.

Work closely with Plant Change Agent to eliminate the eight wastes

and drive Lean Manufacturing Continuous improvement Initiatives

which include, 5's, Problem Solving utilizing the perato tools,

Equipment Strategy Workshops, Kizans, TMP, Error Proofing, and

Overall Equipment Efficiency (OEE).

TPM champion responsible for driving initiative throughout the

plan. Currently in year two of three of a corporate driven TPM

rollout. Participate in a biweekly conference call, quarterly VP

report outs, and semi-annual conferences where I report on new

developments in our plant's TPM implementation and participate in

best practices. Develop monthly TPM KPI's which comsist of, PM

completion rate, % Maintenance Downtime, OEE, and Inventory turns.

Recongnized as the leader in Food Service for TPM. Equipment

management phase complete, now moving on to PM phase. Equipment

restandarization displayed dramitic decrease in downtime. Headed

up a team to complete plant criticality matrix. Impletemented many

phase of TPM prior to Corporate roll out.

8/2007 - 4/2008 Sara Lee Coffee & Tea USA Suffolk, VA

Electrical Engineer

Plant Facility Electrical Engineer that supported the plants

automation system, which was comprised of Rockwell Automation

Process Logix Distributive Control System, Control Logix

Programmable Logic Controllers, and multiple foreign vendor

controllers. Made modifications, small additions, and provided

support for both hardware and software for all of these systems.

Maintained operator interface terminal software applications

utilizing WonderWare, Panel Builder, and Display Builder Software.

Supported plant electrical systems from 480V 3 phase substations

down to individual field devices.

Managed capital and expense projects. Supported automation

engineering design, budget control, installation, and startup of

approved projects; responsible for cost, quality and operation of

assigned projects within assigned time periods. Ensured

appropriate training on all project installations for al

Maintenance and Operations personnel as needed. Worked with

Maintenance Department to ensure adequate spare parts inventories

and preventive maintenance schedules were communicated or provided.

Led a task team comprised of one electrical tech and two mechanics

in the packaging department. Made several improvement

modifications to a liquid dosing filling machine, bag packer

machine, flow wrapper machine, carton machine, and blast freeze: in

order to improve overall equipment efficiency. Was able to improve

efficiency from 48% to 60% percent in three months. The

modifications, which included visual management, helped change over

time improve for 1.5 hours to 20 minutes, and enabled the operation

efficiency to reach 70% in the first hour after a changeover.

Designed and built an automatic bucket-filling machine that allowed

the operators to fill 12 5gallon buckets on a pallet at one.

Previously the operators were filling one bucket at a time,

weighing them, and hand stacking them on a pallet.

4/2004 - 8/2007 Alcoa Power and Propulsion Tempcraft Cleveland, OH

Electrical Engineer

Electrical Control Design and Programming for Aero Space Industry

on Wax injection, Ceramic Injection, and Transfer Press machines.

Engineer and incorporate new technology into Wax Injection Presses.

Design to CE and OSHA Specifications.

PLC Programming (variety of Families: Modicon, AB, GE, Omron, Fuji,

Siemens, Automation Direct).

Delta RMC Motion control programming (RMC 100 & RMC 75E) for

pressure and position control.

HMI Programming (Allen-Bradley Panelview, Panelview Plus, CTC

Parker using InteractX) for all Wax injection Machines.

MLC Temperature Control Module Programming.

Work with a variety of AC motor drives for wax agitation process.

Responsible for Machine Startup, and training on Plant Floor.

Responsible for evaluating and deciphering customer specification

manuals.

Responsible for ordering all electrical components for Presses.

WRITE AND ASSEMBLE ALL MACHINE OPERATION MANUALS, INCLUDING P.M.

AND TRAINING MODULES.

Conduct off site training classes for machine software, operator

training, and preventive maintenance.

Innovate and design retrofit jobs.

Travel for installation and integration of retro jobs for

customer's machine (50%).

Provide Phone support, trouble-shooting, and maintenance assistance

for all Wax Injection machinery.

6/2000 - 4/2004 Feedall Automation Willoughby, OH

Electrical Engineer

Electrical Panel and Pneumatic Design for O.E.M. manufacturer

utilizing AutoCAD 2000.

PLC Programming (variety of Families: AB, GE, Omron, Fuji, Siemens,

Automation Direct).

Work with a variety of AC and DC motor drives.

Responsible for evaluating and deciphering customer specification

manuals.

Quote, speck and order all electrical components for automation

jobs.

Write sequence of operations for all machines.

Travel for installation and integration to customer's machine.

Vast hands-on experience building and wiring electrical panels and

machine.

Sub-contracted to other companies for electrical design and

installation of control panels.

Provide trouble-shooting and maintenance assistance (electrically)

for all plant machinery.

6/1999 - 6/2000 MONODE MARKING PRODUCTS MENTOR, OH

Electrical Engineer/Department Manager

Managing and delegating task and duties to employees in my

department (8 employees).

Project Management.

Purchasing and keeping track of Bill of Materials for all projects.

All PLC programming, which include Allen Bradley and Omron PLC's.

Documentation of all completed projects (CAD).

7/1988 - 6/1994 United States Marine Corps Paris Island, SC

3521 Automotive Mechanic

Automotive Mechanic School - Camp Johnson, NC.

Vehicle Recovery Training - Minneapolis, MN.

Mountain Warfare Training - Bridgeport, CA.

Desert Warfare Training - 29 Palms, CA.

Battle Griffin - Oslo Norway.

Expert Rifleman, 1st class PFT (physical fitness training)

Education

1994-1999 University of Toledo Toledo, OH

BS, Electrical Engineering Technology, (Dean's List several times).

4/2008, 5/2009 Spec Rescue

Suffolk, VA

Confined Space Rescue Certification

7/2008, 9/2009 Spec Rescue

Suffolk, VA

Supervisor, Entry, and Attendant Confined Space Rescue

Certification

8/2008 Garden City Ammonia Program

Garden City, KS

Ammonia refrigeration - Operator I Certification

4/2008, 10/2008, 4/2009 Eastern Technical Associates

Virginia Beach, VA

Visible Emissions Certification

9/2009 American Red Cross

Suffolk, VA

CPR & First Aid Certification

skills

Skill Name Skill Level Last Used

Experience

PLC Programming Advanced Currently Used 9

years

HMI Programming Advanced Currently Used 9

years

RMC Programming Advanced Currently Used 3.5

years

MLC Programming Advanced Currently Used 3.5

years

AutoCAD Advanced Currently Used

11 years

references

Available upon request.

Contact this candidate