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Engineer Six Sigma

Location:
Saint Paul, MN, 55117
Posted:
May 13, 2010

Contact this candidate

Resume:

QIQUAN FENG, Ph.D

Apt.***, *** County Road B* East

Little Canada, MN, 55117

651-***-****

Green Card Holder

abmtzx@r.postjobfree.com

Objective

Ceramic Engineer or Materials Scientist. A position in Research and

Development or Manufacturing Department or Laboratory Environment where my

scientific knowledge, technical skills, research talent, and problem

solving capabilities can be effectively utilized to improve operations and

contribute to the company profits.

Area of Expertise

Materials Scientist; Microscopist; Materials Characterization, XRD,

Microscopy (HRTEM, ATEM, SEM, LM) and Spectroscopy (EDS, ICP, DSC, DTA);

Materials Process, Properties, and Microstructures; Nano-Materials,

Semiconductors, Plasma Etch, Plasma Physics, Thick and Thin Film

Techniques, Ferroelectrics; Dielectrics; Piezoelectric Materials, BaTiO3,

MLCCs, YSZ, SiC, Si3N4, Electronic Component, Structure Ceramics,

Mechanical Test, Ceramic-Glass, Ceramic Armor, Automotive Oxygen Sensors,

Nanopowder, Sol-gel, Rheology, Sintering, Statistics and Design of

Experiment (DOE), Certified Black Belt Six Sigma (CBBSS), Certified Six

Sigma Lean Management.

Professional Experience

Senior Materials Engineer, L. J. Gonzer Associates assigned to IBM Watson

Research Center, Yorktown Heights, NY (January. 2008-January 2010).

The IBM Thomas J. Watson Research Center is the headquarters for IBM

Research -- the largest industrial research organization in the world. The

research focuses primarily on IT hardware, software, and services, with a

focus on applying them to transform businesses in a wide range of

industries.

. Semiconductor Process and device design, Si wafer plasma dry etching

related actions, Reactive Ion Etching (RIE), team work and support

cross-functional areas and project team such as MRAM, SRAM, PCM, MRX,

3DI, PV, etc

. The maintenance and support of plasma etch tool, troubleshoot

equipment and process, Qualification and Calibration tool for both ICP

and CCP platform.

. Recipe creation and design, oxide, nitride, dielectrics, resist strip,

anti-reflected coating, metal gate, metal (Fe, Ni, Zn, Mn, Co, W, GST,

Al, Ti, Ta) and poly etching. Trim, Auto-end point design and Manual

End Etching. Hands on etching and evaluation of etching process.

. Solid understanding of plasma phenomena, hands-on experience on plasma

etching and tool operation (Lam 4520XL, 9400, Applied Materials, AMAT

platform) and etch process characterization), Profilometry, Surface

Scanner, Ellipsometry, Nanospec, Topcon SEM, Gasonic Asher.

Senior Component Engineer; Boston Scientific, Cardiac Pacemaker

Management; Supplier Department; Saint Paul, MN (Oct. 2006-Janunary 2008)

Boston Scientific, a fortune 500 company, the worldwide leader in the

development, manufacturing and marketing of medical devices and

cardiovascular medical products.

. Passive component failure mode effects and analysis (FMEA)

. Comprehensive capacitor design document improvement effort; Capacitor

research effort

. Component qualification and evaluation, Statistical skills, and DOE

. Supplier evaluation, component selection and reliability tests in

support of hybrid design

. Passive component standards, EIA, MIL, and Research method, DPA, HALT,

Life Test

Microscopy Specialist/Research Assistant; Alfred University; Alfred, NY

(Sept. 2001-June. 2007)

New York State College of Ceramics at Alfred University, one of the best

ceramic engineer schools in the world

. Extensive research on ceramic materials, multilayer ceramic capacitors

(MLCCs), dielectrics, microwave-sintered Si3N4, Conventional and Hot

press sintering of SiC, B4C; Zero expansion coefficient Glass and

Glass-Ceramics, Ceramic Armor

. Materials Characterization Expert, Comprehensive ceramic

characterization using TEM, SEM, XRD, and EDS, Non-destructive

evaluation of defects in ceramic armors using C-SAM, Characterization

and test of materials mechanical properties, Application of

statistical skills for data analysis and key factors identification,

. Design advanced reliability test such as life test and highly

accelerated life test to evaluate/predict components' reliability in

different user conditions.

. Application of statistical techniques and design of experiment (DOE)

for new formulation, new process, and new reliability characterization

. Cross-functional collaboration with industry and academy in the

cutting edge of ceramic materials development, and support industry

for the development of new materials and components, Root Cause of

Passive Electronic Component Failure Analysis, Data Report, and Yield

Improvement

. Significant contributions on process-microstructure-property

relationships of ceramic materials as well as manipulations of

performance

. Recognized as a contributor to American scientific community, Reviewer

of the Journal of the American Ceramic Society; Internationally

recognized expert on both microscopy and ceramic materials; More than

10 technical publications in reputable Journals; Recognized as a

scientist with extraordinary ability

Senior Engineer, Manager; R & D Department, Hongtak (Chengdu) Electronic

Co. Ltd. Chengdu, Sichuan, P. R. China (Dec. 1997-Sept. 2001)

Hongtak (Chengdu) Electronic Co., Ltd., a high-technical enterprise

recognized by the Ministry of science and technology of the P. R. China.

. Extensive hands-on research on Fast-ionic conductors and high

temperature materials starting from powder to final electronic

devices,

. Lead oxygen analytical instrument and oxygen sensor development and

project management, work with costumer to translate operational

requirements into materials and system specifications.

. Development of novel functional materials and materials processes from

prototype to commercialization including tool procurement, process

design, patent application, and other related activities.

. Hands-on hot technical trouble shooting such as chip assembly,

isostastic pressing form, screening print of electrode patterns, glass

and inorganic binder sealing, chip heater and temperature control,

plasma coating, and property evaluation; requires a professional

knowledge of mechanical, thermal, electrochemical and materials

engineering

. Recognized as a core contributor to three high-technical projects:

limited current oxygen sensors, Automotive oxygen sensors, and high

temperature-humidity sensors; Focusing on problem solving instead of

stressing on difficulties

. Cross-functional connection and network with automotive industry for

the development, test, commercialization, and application of

Automotive oxygen sensors (Lambda Sensors).

Process Engineer, Foshan Ceramic Group Co., Ltd., Foshan, Guangdong, P. R.

China (March 1996-Dec. 1997)

Foshan Ceramic Group Co., Ltd. is one of the largest manufacturers of

construction materials such as glazed tile and decorative materials in

China

. Scheduling production plan and routine production process management

. Production trouble shooting and improvement of product quality

. Process and procedure documentation; application of statistical

techniques

Professional Affiliations

Recognized by Empire Who's Who Among Executives and Professionals, and

included in the 2005-2006 Honors Edition of the registry

Member, American Ceramic Society; Microscopy Society of America.

Member, Sigma Xi, the Honor Scientific Research Society

Member, Omicron Delta Kappa.

Reviewer, Journal of the American Ceramic Society (Having reviewed more

than 20 papers since Feb., 2005)

Languages

Fluent in English, Chinese

Education

2004. Ph.D. in Ceramic Engineering, Alfred University, Alfred NY

(Focusing on electroceramics and materials characterization)

1996. M.Sc. in Material Science and Engineering, South China University of

Technology, Guangdong, China.

(Focusing on High-Temperature Structure ceramics).

1993. B.Eng. in Material Engineering, Northwest Institute of Light

Industry, Shanxii, China.

Other Certificates

Certified Black Belt Six Sigma

2010. Certified Six Sigma Lean Management

Professional Training

0 HRTEM -- "2003 Winter School on High Resolution Electron

Microscopy" Sponsored by Arizona State University, Tempe, AZ.

0 Tripod polishing and focused-ion-beam (FIB) for TEM sample

preparation "UCF TEM Specimen Preparation Short Course-2003"

Sponsored by University of Central Florida, Orlando, FL.

Computer Skills

. Microsoft Office (MS Word, Excel, etc), Photoshop, Powerpoint

. Statistic Software: Minitab, Design output, Original 7.0

. X-Ray Professional: Jade, Crystal Maker, Findit

Selected Publications

1. Q. Feng, S. Chockalingam, and D. A. Earl, "Microstructures of Microwave-

Sintered Silicon Nitride with Zirconia as Secondary Particulates," J.

Am. Ceram. Soc., 89 [12] 3770-77 (2006).

2. Q. Feng, C. J. McConville, D. Edwards, D. McCauley, and M. Chu,

"Process Variables, Dielectric Properties, and Microstructures of

Multilayer Ceramic Capacitors with Ni Internal Electrodes," Ceramic

Transactions, Vol. 174, Advances in Dielectric Materials and Electronic

Devices, Edited by K. M. Nair, R. Guo, A. S. Bhalla, S-I. Hirano, and

D. Suvorov, American Ceramic Society, Westerville OH, (2005).

3. Q. Feng, C. J. McConville, D. Edwards, D. McCauley, and M. Chu, "Effect

of Oxygen Partial Pressure on the Dielectric Properties and

Microstructures of Cofired BME Multilayer Ceramic Capacitors," J. Am.

Ceram. Soc., 89 [3] 894-901 (2006).

4. Q. Feng and C. J. McConville, "Dielectric Degradation and

Microstructures of Heterogeneous Interfaces in Cofired Multilayer

Ceramic Capacitors," J. Electroceram. 14 [3] 213-220 (2005).

5. Q. Feng, C. J. McConville, and D. Edwards, "Dielectric Properties and

Microstructures of Ba(Ti,Zr)O3 Relaxor based Multilayer Ceramic

Capacitors with Ni Electrode," J. Am. Ceram. Soc., 88 [6] 1455-60

(2005).

6. Q. Feng and C. J. McConville, "Microstructural Analysis of X7R-Type

BaTiO3 Multilayer Ceramic Capacitors (MLCCs)," J. Electroceram. 14 [1]

45-52 (2005).

7. Q. Feng and C. J. McConville, "Weak-Beam Dark Field Microscopy of

Complex Stress States in X7R-Type BaTiO3 Dielectric Core-Shell

Structures," J. Am. Ceram. Soc. 87 [10] 1945-1951 (2004).

8. Q. Feng and C. J. McConville, "Investigation of Lamella-Twinned

Crystallites and Dislocations in Para-electric Phases of Bi2O3-doped

BaTiO3," J. Am. Ceram. Soc. 87 [12] 2247-2251 (2004).

9. Q. Feng and C. J. McConville, "Electron Microscopy of Heterogeneous

Interfaces in Cofired Noble and Base Metal Electrode Multilayer Ceramic

Capacitors (MLCCs)," in Ceramic Transactions, Vol. 167, Developments in

Dielectric Materials and Electronic Devices, Edited by K. M. Nair, R.

Guo, A. S. Bhalla, S-I. Hirano, and D. Suvorov, American Ceramic

Society, Westerville OH 329-336 (2005).

10. D.F.Lu, Q.Feng, S.F.Chen and K.Chen, "Preparation of SiC Platelets

through Mechanical Grinding and Shape Separation Process, " J. Chi.

Ceram. Soc. (Guisuanyan Xuebao), 25 [3] 328-331 (1997).

Selected Conference Presentations

2002. Q. Feng and C. J. McConville, "Microstructures of Barium Titanate

Multilayer Ceramic Capacitors" for the Symposium: A.2-Dielectric

Materials and Multilayer Electronic Devices in the Conference

"American Ceramic Society's 104th Annual Meeting and Exposition",

Sponsored by the American Ceramic Society, St. Louis, MO. (Oral

Presentation).

2003. Q. Feng and C. J. McConville, "Electron Microscope

Characterization of X7R-Type Multilayer Ceramic Capacitors

(MLCCs) Based on Barium Titanate" for the Symposium: 19. Advanced

Dielectric Materials and Multilayer Electronic Devices in the

Conference "105th Annual Meeting and Exposition of the American

Ceramic Society", Sponsored by the American Ceramic Society,

Nashville, TN. (Oral Presentation).

2004. Q. Feng and C. J. McConville, "Electron Microscopy of

Heterogeneous Interfaces in Cofired Noble and Base Metal

Electrode Multilayer Ceramic Capacitors (MLCCs)" for the

Symposium: 18-International Symposium on Advanced Electronic

Materials and Devices in the Conference "106th Annual Meeting &

Exposition of the American Ceramic Society", Sponsored by the

American Ceramic Society, Indianapolis, IN. (Oral Presentation).

2005. Q. Feng and D. D. Edwards, "Process Variables, Dielectric

Properties, and Microstructures of Multilayer Ceramic Capacitors

with Ni Internal Electrode," for the Symposium: S-17-

International Symposium on Advanced Dielectric Materials: Design,

Preparation, Processing, Properties, and Applications in the

Conference "107th Annual Meeting & Exposition of the American

Ceramic Society, co-located with the 1st International Conference

on Ceramic Interconnect and Ceramic Microsystems Technology

(CICMT)", Sponsored by the American Ceramic Society, Baltimore,

MD. (Oral Presentation).

0 Q. Feng, N. Emple, M. Charoenwongsa, and D. D. Edwards, "Tunneled

Intergrowth Structures in the (Ga,In)2O3-(Sn,Ti)O2 Systems," for

the Symposium: S-16-International Symposium on Fuel Cells and

Related Systems in the Conference "107th Annual Meeting &

Exposition of the American Ceramic Society, co-located with the

1st International Conference on Ceramic Interconnect and Ceramic

Microsystems Technology (CICMT)", Sponsored by the American

Ceramic Society, Baltimore, MD. (Poster).

0 Q. Feng and C. J. McConville, "Weak-Beam Dark Field Microscopy of

Complex Stress States in X7R-Type BaTiO3 Dielectric Core-Shell

Structures," 2005 Ceramographic Competition in 107th Annual

Meeting & Exposition of the American Ceramic Society, co-located

with the 1st International Conference on Ceramic Interconnect and

Ceramic Microsystems Technology (CICMT)", Sponsored by the

American Ceramic Society, Baltimore, MD.

0 Y. Liu, R. Miller, D. Li, Q. Feng, W. Votava, X. Wang, R. Gray,

J. Helfer, K. Mooney, P. Lubitz, "Materials Properties of Nano-

Sized FeAlN Particles in Thin Films," for the Symposium:

Nanoscale and Multifunctional Materials in the Conference "6th

Pacific Rim Conference on Ceramic and Glass Technology," Endorsed

by The Australasian Ceramic Society, The Chinese Ceramic Society,

The Ceramic Society of Japan, and The Korean Ceramic Society,

Maui, Hawaii. (Oral Presentation).

0 Q. Feng, S. Chockalingam, and D. Earl, "Microstructures of

Microwave-Sintered Silicon Nitride with Zirconia as Secondary

Particulates," for the symposium: Silicon Nitride and Sialons in

the conference "31st International Cocoa Beach Conference &

Exposition" on Advanced Ceramics and Composites," (Oral

Presentation).

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