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Manager Six Sigma

Location:
7008, United States
Posted:
May 31, 2010

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Paul C. Esty

** ***** ***.

Carteret, NJ *****

732-***-****

Email: abmqi3@r.postjobfree.com

Summary

An experienced production and operations manager with proven skills in team

building and problem solving. Twenty five years of operations management in

cost sensitive environments. Able to use an accounting education and Six

Sigma training to focus manufacturing goals.

Education

Fairleigh Dickinson University, Madison, NJ

April, 1989

Bachelor of Science/Accounting,

Course work included Business Management, Manufacturing Operations and

Material Resource Planning. Developed working knowledge of computer based

Material Resource Planning, Inventory Control, Costing, and Scheduling.

Villanova University

Six Sigma Green Belt Certificate May,

2009

Six Sigma Lean Manufacturing Certificate July,

2009

Six Sigma Black Belt Certificate

February, 2010

Experience

M. E. C. Tech. Inc., Toms River, NJ July,

2009 - Present

Director of Operations

Oversee all aspects of a machining and chemical polishing company producing

replacement parts for the semiconductor industry. Full responsibility for

Finance, Purchasing, Manufacturing, Distribution, and Marketing. Direct

Profit and Loss responsibility. Also serving as company Controller.

. OSHA and DEP compliance and reporting, as well as Safety and Quality

teams

. Cut direct costs and overhead through scheduling to return monthly

profitability

Printers Service Co./Deleet Merchandising Corp., Newark, NJ 1996

- Feb. 2009

Plant Manager

Manage all daily operations in a Chemical Batchmaking, warehousing, and

distribution plant providing chemicals to the printing industry. This was a

union shop of 35 personnel producing cleaning and fountain solutions for

daily shipment to branch distribution centers and nationwide customers.

. Schedule daily batch making of Solvent and Aqueous based solutions and

emulsions in sizes up to 3000 gallons.

. Plan and implement computerized bottling, packaging, and batch making

schedules.

. Install an inventory control procedure and warehousing plan.

. Assist in purchasing of raw materials with an annual budget of over

$15 million.

. Manage a 26 member Union workforce.

Allied Molding, Inc., Middlesex, NJ

1993 - 1996

General Manager

Operated a Plastic Molding plant of 14 Injection Molding presses from 75 to

360 tons. Responsible for overseeing all manufacturing functions including

Production Control, Shipping, Inventory, and Productivity Analysis. Also

maintaining Personnel and Payroll policies for 45 employees. Responsible

for profit and loss, as well as monthly financial records.

. Designed and implemented a daily production reporting system. This

system automatically calculated productivity on a machine and shift

level on a daily and monthly basis.

. Implemented a PC based computer network for production scheduling and

financial records.

American Tape Co., North Bergen, NJ 1989 -

1993

Senior Production Supervisor

Responsible for leading two other shift supervisors and 26 union personnel

in a three shift, seven day, web coating operation. Including union

grievance hearings and chairman of safety committee.

. Created Quality Improvement Teams to address production objectives.

. Reduced downtime in Web Handling from 24% to a new low of 12%.

. Cut customer quality returns in Converting from 2% to less than 1/10%.

. Reduced machine cleaning maintenance time from 160 man-hours to 40 man-

hours per month.

. Designed a new production reporting system to compare performance-to-

budget on an hourly basis.

Suplee & Clooney, CPA firm, Elizabeth, NJ

1988 - 1989

Junior Auditor

Participate in financial audits and compilations of financial records for

public and private schools, unions, and corporations.

Economy Color Card Co. Inc., Elizabeth, NJ

1985 - 1988

Assistant Production Manager

Began as Supervisor and promoted to assistant manager in 1987 for this

producer of sample wallcovering books.

. Managed the assembly and Flexographic printing departments.

. Scheduled and monitored production in this made-to-order environment.

Other,

Various full time positions held to fund a college degree, including Police

Officer and Private Investigator.

Associations

American Society for Quality, Member

Rotary International, President, Newark Ironbound Club



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