Paul C. Esty
Carteret, NJ *****
Email: abmqi3@r.postjobfree.com
Summary
An experienced production and operations manager with proven skills in team
building and problem solving. Twenty five years of operations management in
cost sensitive environments. Able to use an accounting education and Six
Sigma training to focus manufacturing goals.
Education
Fairleigh Dickinson University, Madison, NJ
April, 1989
Bachelor of Science/Accounting,
Course work included Business Management, Manufacturing Operations and
Material Resource Planning. Developed working knowledge of computer based
Material Resource Planning, Inventory Control, Costing, and Scheduling.
Villanova University
Six Sigma Green Belt Certificate May,
2009
Six Sigma Lean Manufacturing Certificate July,
2009
Six Sigma Black Belt Certificate
February, 2010
Experience
M. E. C. Tech. Inc., Toms River, NJ July,
2009 - Present
Director of Operations
Oversee all aspects of a machining and chemical polishing company producing
replacement parts for the semiconductor industry. Full responsibility for
Finance, Purchasing, Manufacturing, Distribution, and Marketing. Direct
Profit and Loss responsibility. Also serving as company Controller.
. OSHA and DEP compliance and reporting, as well as Safety and Quality
teams
. Cut direct costs and overhead through scheduling to return monthly
profitability
Printers Service Co./Deleet Merchandising Corp., Newark, NJ 1996
- Feb. 2009
Plant Manager
Manage all daily operations in a Chemical Batchmaking, warehousing, and
distribution plant providing chemicals to the printing industry. This was a
union shop of 35 personnel producing cleaning and fountain solutions for
daily shipment to branch distribution centers and nationwide customers.
. Schedule daily batch making of Solvent and Aqueous based solutions and
emulsions in sizes up to 3000 gallons.
. Plan and implement computerized bottling, packaging, and batch making
schedules.
. Install an inventory control procedure and warehousing plan.
. Assist in purchasing of raw materials with an annual budget of over
$15 million.
. Manage a 26 member Union workforce.
Allied Molding, Inc., Middlesex, NJ
1993 - 1996
General Manager
Operated a Plastic Molding plant of 14 Injection Molding presses from 75 to
360 tons. Responsible for overseeing all manufacturing functions including
Production Control, Shipping, Inventory, and Productivity Analysis. Also
maintaining Personnel and Payroll policies for 45 employees. Responsible
for profit and loss, as well as monthly financial records.
. Designed and implemented a daily production reporting system. This
system automatically calculated productivity on a machine and shift
level on a daily and monthly basis.
. Implemented a PC based computer network for production scheduling and
financial records.
American Tape Co., North Bergen, NJ 1989 -
1993
Senior Production Supervisor
Responsible for leading two other shift supervisors and 26 union personnel
in a three shift, seven day, web coating operation. Including union
grievance hearings and chairman of safety committee.
. Created Quality Improvement Teams to address production objectives.
. Reduced downtime in Web Handling from 24% to a new low of 12%.
. Cut customer quality returns in Converting from 2% to less than 1/10%.
. Reduced machine cleaning maintenance time from 160 man-hours to 40 man-
hours per month.
. Designed a new production reporting system to compare performance-to-
budget on an hourly basis.
Suplee & Clooney, CPA firm, Elizabeth, NJ
1988 - 1989
Junior Auditor
Participate in financial audits and compilations of financial records for
public and private schools, unions, and corporations.
Economy Color Card Co. Inc., Elizabeth, NJ
1985 - 1988
Assistant Production Manager
Began as Supervisor and promoted to assistant manager in 1987 for this
producer of sample wallcovering books.
. Managed the assembly and Flexographic printing departments.
. Scheduled and monitored production in this made-to-order environment.
Other,
Various full time positions held to fund a college degree, including Police
Officer and Private Investigator.
Associations
American Society for Quality, Member
Rotary International, President, Newark Ironbound Club