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Supply Chain Manager

Location:
6804
Posted:
June 14, 2010

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Resume:

Ronald A. Vacca

Brookfield, Ct. ***** ****

Office: 203-***-****

E mail: *****@*********.***

Page 1

Profile

Supply Chain professional with experience in all aspects of Supply Chain Management including,

Purchasing, Master Scheduling, Warehousing, Logistics and Inventory Management. Demonstrated

expertise in assessing, evaluating, and implementing effective solutions to operational and cost issues.

Ability to understand the needs of customers, individuals and the organization and apply a broad based,

deep technical knowledge to solve the toughest problems and achieve departmental and corporate goals.

Advanced systems and analytical skills.

Experience

Royal Philips Electronics, Healthcare (Medical Device) Division, Wallingford, Ct., 2008 –

Present

A $41.7bn global leader in healthcare, lighting and consumer lifestyle.

Senior Supply Chain Analyst

Responsible for streamlining operations throughout the entire global supply chain. Developed S&OP

process, designed forecasting procedure, implemented analytical and applied tools and processes to

optimize inventory.

Created and administered database, downloaded data from SAP using queries, info sets and Logical

Databases into DB V tables, created macros and SAP variants to automate process, created Access

queries, forms and reports for daily and ad hoc reporting. Reduced information processing time by

75%.

Serve as supply chain representative to business units and key product management. Maintain close

contact with Regulatory Affairs, Quality Assurance/Quality Systems, Marketing, Corporate Planning,

Legal, Research and Development, Manufacturing and other functions to insure overall businesses are

served. Established issues meetings with each function for identification, assignment of responsibility

and update on open tasks.

Work with Purchasing\Materials and Manufacturing teams utilizing Lean manufacturing principles

to establish and maintain pull based replenishment systems for raw & finished good material. Lead

project team to implement visual factory processes, integrate new processes with SAP and champion

improvement of master data accuracy. Develop and implement improvements to optimize inventory.

Reduced inventory by 10%.

Participated on corporate wide project team to develop and launch Supplier Management Reporting

System (S.M.R.S.) defined scope to include 6,000 materials, classified them using standardized

C.L.O.G.S. (CLassification Of Goods and Services) codes, identified impact to 2,175 vendors, served as

site point person, measured site activities to ensure on time completion and trained users. System

facilitated cost savings of 9%

Pitney Bowes Inc., Danbury, Ct., 2006 – 2007

A $5.7bn global provider of precision integrated mail and document management systems and

solutions

Manager, Material Operations

Own Supply Chain Management processes and match to overall goals. Manage Buyer\Planners, Supply

Base and material handlers to optimize and execute master schedule and fulfillment plan while minimizing

downtime. Manage 2,200 components, minimize assembly line downtime by driving critical paths to ensure

continuous material flow.

Lead Lean Manufacturing efforts to simplify assembly line process, design new material storage

layout, lead Kaizan and remove roadblocks to results implementation. Attained Takt time reduction goal

of 2 days.

Achieve and maintain month end Inventory targets. Monitor inventory reduction efforts of

Buyer/Planners through weekly meetings and adjust when necessary. Exceeded 6% reduction goal on

$12.1 mil. of inventory

Created SAP reports for restocking material. Designed automated process, managed tables

containing over 2 million records, imported data from SAP R3 into Microsoft Access, automated

production and emailing of reports to colleagues for each assembly line. Increased productivity by 25%

and decreased shortages by 8%.

Kraft Foods, Tarrytown, N.Y., 2003

– 2006

A $32 Bil. Global Consumer Products company engaged in the manufacturing of packaged foods and

beverages

Supply Chain Manager

Overall responsibility of managing Supply Chain processes for product lines with annual sales exceeding

$240 mil. Provide a single point of contact for product line and senior management. Maintain Customer

Fill Rate of 98.5%.

Achieved peak season CFR of 99.8%, enabling the product line to exceed revenue targets.

Developed action plan, gained team consensus and senior management agreement to increase

warehouse and shipping capacity, remodel distribution network, implement alternative crewing

schedules and optimize inventory levels. Created forecasting process for transportation equipment and

warehouse shipping dock usage vs. capacity.

Ronald A. Vacca

Page 2

Exceeded corporate goal of 10% inventory reduction resulting in $10.7 mil in savings. Exceeded

Customer Fill Rate goal of 98.5%. Lead task force charged with optimizing monthly average inventory

worth $99.6 mil. Solicited ideas, gained cross functional consensus on targets, documented initiatives,

tracked performance, developed action plans and identified best practices. Created presentations to

communicate progress.

Achieved 84% OEE (Overall Equipment Efficiency) vs. world class average of 83%. Co led cross

functional team to fully assess sales volumes, production performance, and available run time.

Conducted 5 year production capacity analysis. Created proposal to increase capacity via contract

manufacturer. Created and maintained Master Schedule and lead weekly meeting to assess production

performance vs. schedule.

Launched and configured multiple categories using JDA (Manugistics) Advanced Planning and

Scheduling (APS) system on time with minimal service disruptions. Developed parameters including

Safety Stock levels, Days Forward Coverage. Maintained key dates such as Item Replacement and

Master Schedule Time Fence.

Arthur Schuman Inc., Fairfield, N.J., 2001

Brookfield, Ct. 06804 3710

Office: 203-***-****

E mail: *****@*********.***

– 2002

A $250 Mil. Consumer Products company

Manager, Materials and Logistics

Developed and lead Supply Chain function, identified K.P.I.’s to achieve operating and cost objectives.

Achieved a 5% annual reduction in operating costs and a 50% reduction in cycle time within first 3

months while reducing raw material & finished product inventories by 10% through Lean

Manufacturing programs.

Reduced raw material inventory 10% by developing vendor managed inventory programs, achieved

99.3% of fill for materials and reduced finished product inventories 10% by gaining the buy in of

company ownership.

Analyzed Logistics requirements, reduced sea container costs by $65,000 & freight costs by

$180,000.

Ford Motor Company, Romulus, Mi. /Teterboro, N.J., 1991

– 2001

A $180.5 Bil. Automotive manufacturer and Financial Services company

Various Positions including: Supplier Compliance Manager

Varied responsibilities including managing multiple projects in support of monitoring and improving

supply chain performance. Multiple locations including distribution centers and corporate headquarters.

Organized, implemented & managed a project to add 1,700 supplier locations to Supplier

Performance system. Oversaw design, identified metrics and benchmarks served as liaison between

user community & system architects. Attained 95% satisfaction level from external customers &

completed project ahead of schedule.

Lead & managed project to bring North American Material Flow department of 170+ employees

into ISO 9000 compliance. Developed & implemented a department wide training program, wrote &

assisted in the writing of desk procedures & work instructions, participated on cross functional team

charged with bringing the $40 bil. customer service division into compliance. Achieved 0 non

compliance reports during registration audit.

Designed & created a database, automated the downloading of data locked in legacy systems & the

distribution of daily reports to operating management. Reduced report review time from 2.5 hours to .5

hours.

Education

Fairleigh Dickinson University Teaneck, NJ, M.B.A., Industrial Management

Emphasis in management information systems.

Fairleigh Dickinson University Teaneck, NJ, B.S., Business Management

Emphasis in Operations Management.

University of Michigan Ann Arbor, MI., Guest student study

Completed courses in Logistics and Technology management.

Computer Skills

Enterprise Resource Planning Solutions: SAP, Oracle

Demand/Materials Management: SAP, APS, Materials Management Process, Manugistics J.D.

Edwards

Databases: 15+ years Microsoft Access, DB5, Oracle, Microsoft Sequel Server, RDMS

Desktop Applications: Microsoft Word, PowerPoint, Outlook, Excel, Microsoft Project, Visio,

WordPerfect

Business Intelligence: Business Objects, Business Warehouse, Business Explorer Analyzer, Crystal

Reports.



Contact this candidate