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Customer Service Manager

Location:
8820
Posted:
June 23, 2010

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Resume:

Sam Shah

** *********** ***. ****

Edison, NJ ***20

908-***-**** (H), 908-***-**** (C)

**********@*****.***

Professional Summary

. Extensive P/L operations and engineering management

experience in Chemical, Foods, & Pharmaceutical

industries operating under ISO 9000, FDA, cGMP, TQM,

HACCP, AIB, and lean manufacturing programs.

. A strong leader with extensive achievements in safety,

regulatory, and environmental performances with no lost

time incidents.

. A problem solver with a proven track record in

streamlining processes, implementing costs controls, and

reducing operating costs by more than >10%

. A strategic planner with a history of improving supply

chains, increasing productivity, and reducing working

capital by >15-20%

. An innovative thinker with successful experience in

leading new ventures, commercializing new products,

managing new capital projects, and setting up annual

operating plans & budgets.

. A team builder and strong communicator with successful

experience in developing self directed work teams and

negotiating union contracts.

EXPERIENCE

10/08 to 4/10 Ferro Corporation, S. Plainfield, NJ

Engineering Manager

Managed project & manufacturing engineering group of

eleven employees. Responsible for preparing &

implementing capital budgets, resolving operation

problems, maintaining SPC, implementing cost reduction plans, and

executing lean manufacturing programs. Also, performed

PSM and led efforts to resolve safety and compliance

problems.

4/05 to 9/08 Watson Foods Inc. CT, ILL

Director of Operations

. Manufacturing included granulation/ encapsulation of

specialty chemicals, as well as production of food

ingredients, edible polymer films, spray dried vitamins,

tablets, and liquid & powder blends.

. Responsible for the overall operations of three facilities

with more than 250 employees. This included manufacturing,

capital & expense budgets, P/L, supply chain management,

maintenance, TPM, HACCP, FDA, CAPA, validations, cGMP,

team building, engineering, quality, safety, and

regulatory compliance.

. Improved productivity by 15%.

4/02 to 2/05 Fisher Scientific - Specialty Chemical Division,

Fair Lawn, NJ

Engineering Manager

. Plant produced high purity chemicals for pharmaceuticals,

biotech, and specialty formulations.

. Managed process / project engineers, maintenance,

pilot plant operations, and troubleshooting of day

to day operations.

. Managed a total of $6 M of capital projects for

process and capacity improvements.

. Designed processes to meet FDA, cGMP, ISO 9000, PSM,

and OSHA regulations. Wrote and executed validation

protocols. Managed 3 engineers and several

consultants.

. Reduced operating costs by $250K.

8/98 to 10/00 Safety Kleen Corp., Linden, NJ

Operations Manager

. Operations included the distillation of mineral spirits

and high purity chemicals for pharmaceuticals.

. Oversaw manufacturing processes, pilot plant, QC, R&D,

process / project engineering, process scale ups, costs,

budgeting, financial controls, cGMP, safety, regulatory

compliance, and customer service. Managed 45 employees.

. Improved productivity that resulted in a 7% reduction of

operating costs.

10/95 to 7/98 Chem Economics, Inc. Edison, NJ

Principal

. Performed process engineering studies, technology

transfers, process scale ups, and process designs

for batch processes. Prepared P & ID, process

optimization, manufacturing cost estimates, and

profitability studies for new chemical processes.

. Provided assistance in teamwork formation, operation

training, and plant start ups. Performed process

safety analyses (PSM).

. Designed and oversaw the start-up of PUD, Polyester,

and spray dried chemical plants for various

customers in India.

11/92 to 9/95 Zinsser/ Zinchem Group of RPM Inc.,

Somerset, NJ

Group Director of Manufacturing &

Engineering

. Manufacturing included the production of Acrylic /

Styrene based polymers, resins, specialty chemicals,

adhesives, coatings, sealants, and specialty blends

for pharmaceuticals.

. Responsible for the overall operations of six

facilities with more than 350 employees. This

included manufacturing, capital & expense budgets,

P/L, safety and compliance, labor relations, quality

control, maintenance, engineering, customer service,

and supply chain management.

. Oversaw implementation of PSM, TQM, SPC, cGMP, and

self empowered team formation. Negotiated union

contracts that resulted in higher productivity and

flexibility.

. Prepared & implemented operating plans and budgets

for two divisions.

. Reduced operating costs by 19% through efficiency

and planning. Developed self-directed work teams.

7/88 to 11/92 Allied Signal Corp., Elizabeth, NJ

Production Superintendent

. Plant produced specialty chemicals, FDA grade

polymers, pTFE, Freon, and solvents.

. Oversaw manufacturing, process engineers, cGMP,

costs, quality, shipping, maintenance, safety &

regulatory compliance, and labor relations.

. Managed 70 employees. Position required budgeting &

financial controls.

. Participated in technology transfers and

commissioning of new plants involving European and

Asian joint ventures. Managed commercialization of

PVDC polymer.

. Reduced operating costs by 11%.

6/80 to 10/87 Sherwin Williams Co - Chemical Division,

Fords, NJ & Chicago, IL

Plant Manager / Area Manager

. Plant produced food grade BHT, Phenol-Formaldehyde

resins, and specialty chemicals.

. Responsible for the overall operation of the

facility including manufacturing, P/L, expense &

capital budgets, labor relations, maintenance, QC,

engineering, safety & regulatory compliance,

shipping, and inventory control. Managed 75

employees.

. Participated in technology transfer and joint

ventures in Mexico and Europe.

. Turned around site profitability from a $2M loss to

a $350K gain by improving productivity and reducing

off spec. production.

Process Supervisor

. Oversaw the production of alkali blue pigment, ink,

and powder. This included managing manufacturing,

maintenance, engineering, quality, and budgets.

Managed 51 employees.

Group Supervisor - Process Engineering

. Oversaw process engineering, R&D, and pilot plant

operations. Provided technical

support to chemical, pigment, and resin

manufacturing operations. Managed 10 employees.

. Prepared capital budgets, costs, and financial

analyses. Performed technical, marketing, and

economic studies leading to the acquisition of

chemical operations in NJ.

. Implemented process improvements that resulted in

annual savings of $380K.

EDUCATION Cleveland State University, Ohio

MBA in Finance

Wayne State University, Michigan

M.S. in Chemical Engineering

L.I.T., India

B.S. in Chemical Engineering



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