Engineer Project Manager

MARIO CORONADO

**** ******** ***** 619-***-****

Chula Vista, CA 91913 *******@*******.***

SUMMARY

Senior Manufacturing Engineer with over 11 years of experience working in

new product introduction. Expertise includes identifying easier ways to

assemble the product, feedback of issues to the core team while working on

product yields, reducing interruptions to the production lines and finding

better methods to increase the production rate and reduce the cost.

COMPUTER SKILLS

Programming (Studying C#), Script. Perl.

Languages:

Software/OS: Win2k/xp, Vista, windows 7, Excel, Word, Visio,

Outlook, CAB, AutoCAD 11, Meeting Maker, Eudora,

Project, Power Point, Agile, Oracle, Filemaker Pro,

Labelview, Easylabel, Bartender, ERP, Costpoint,

e-drawing, solid works beginner.

PROFESSIONAL EXPERIENCE

Icon System subdivision of SAIC - San Diego, CA

2007 - present

Manufacturing Engineer.

. NPI Manufacturing Engineer Research, develop and installs processes and

equipment necessary to produce highest quality, least cost products with

on-time delivery.

. Responsible for the identification and elimination of issues and

failures in the production process so that quality, flexibility,

throughput time, and operating cost are optimized at the time new

products are launched and continually improved throughout the life cycle

of a product.

. Ensure systems are in place in the manufacturing process (Work

instructions, set-up sheets, mistake proofing fixtures/tools, etc.).

. Evaluates returned product from customers and leads the effort in

developing and implementing action plans to reduce/eliminate the top

reason for customer returns.

. Interpret cable, accessories and module drawings into language easily

understood, a description of assembly techniques required to produce a

compliant end item.

. Manufacturing leader for the CVS project in charge of 12 modules, cables

and accessories.

. Work closely with Design Engineers testing and experimenting laser

issues.

. Perform an ROI for a conformal coat machine to replace approximately 12

people.

Kyocera Wireless Corporation - San Diego, CA 2000 - 2007

Senior Manufacturing Engineer

New Product Introduction

. Ensured products achieved pilot run success. Identified issues and

improvements to components and processes for easier ways to assemble high

quality product. Produced a capacity model formulating the number of

people, stations, yields and units per hour, shift day, weekly and

monthly for manufacturing and planning departments to work from. Designed

layouts and fixtures for the assembly process.

. Performed failure mode effects analysis and assigned degree of severity,

occurrences, tasks, due dates of completion.

. Created and updated work procedures and trained operators on pilot runs.

. Analyzed failed product to determine root cause and find the best

solution for getting it back on the production lines.

. Prepared, conducted, documented and released process qualifications,

validation experiments, as well as test plans and reporting criterion.

. Assisted on the design and creation of new labels as well as information

on the label since the early stages.

Accomplishments

. Designed layout of manufacturing production lines for maximum throughput

and minimum cycle time.

. Conducted ECOs (Eng Change Orders) and TMIs (Temporary Manufacturing

Instructions) as required by component engineering to evaluate new and

alternate devices and materials in SMT and manufacturing.

. Reconfigured lines and released instructions for reworks within the

specification of the quality system.

. Developed procedures to re-inject 16,000 'status unknown' phones back to

the production line, resulting in the recovery of an additional $1.3

million shipment revenue for the company.

. Introduced a semi-automated applicator to place a 4" x 6" label,

replacing 2 operators and saving the company $60,000/yr.

. Installed grocery scanner on the pack-out lines to obtain a 9% capacity

increase and smoother process flow.

. Converted $11,200 replacement equipment expenditures into spare equipment

inventory by refurbishing 7 old printers, freeing-up the budget for

purchase of 5 spare printers for the production support and/or

expansions.

. Recouped $10,000 through the research and sale of obsolete equipment.

. Replaced large, expensive, complex laser marking systems with semi-

automated label applicator on all new phone products.

. Introduced optical dispensers to reduce cycle times and increase the

capacity of the line.

. Coordinated transfer of equipment and personally setup 8 FAT lines (Final

Assembly and Test) and 10 customer provisioning lines, QA and central

repair stations in Tijuana, Mexico plant.

. Coordinated TMI (Temporary Manufacturing Instructions) and deviations of

materials as required by Engineering to evaluate new and alternate

components for the assembly and pack-out process.

. Identified and implemented capacity increase of customer pack-out lines

through off the shelf equipment purchases to increase productivity from

3K to 6K a day pack-out line.

. Managed line balancing, process, capacity and equipment necessary for QA

and central repair.

. Part of a team that set one customer pack-out line in Memphis, TN and

coordinated the pilot run.

. Introduced automated equipment that reduced the cycle time and improved

label placement while reducing human error.

. Successfully achieved China pilot run of new products, trained operators

of 1st and 2nd shifts, worked on yields issues and assembly instructions.

RSI (Retailers System Intl.) - Chula Vista, CA 1998 - 2000

Field Engineer & Technical Support

. Supported end users over the phone to troubleshoot their systems and

Labelview software.

. Responsible for installing, fixing and troubleshooting thermal printers,

scanners, and conveyors.

Sewco (Sewing Company) - National City, CA 1995 - 1998

Production Engineer & Technical Support

Supervised 6 people.

. Conducted time studies, layouts, balanced production lines. Purchased

material based on the BOM, scheduled the production and prioritized

shipments and arrangements with trucking companies for shipments of the

product.

. Reviewed daily, weekly and monthly efficiency reports of production lines

with the project manager.

EDUCATION

Bachelor of Science in Industrial Engineering, Instituto Tecnologico de

Tijuana 1989 - 1994

GPA: 3.5/4.0

Focus: Electronic/Micro-controller 8051 Theory and Application.

Projects: Designed and built a Barcode Reader.

Courses and Seminars

CDMA Technology, IPC, Kanban, Demand Flow Technology, 6 Sigma Green Belt,

ISO 9001 Auditor, Intermediate Perl Programming, Poka-Yoke and ZQC (zero

defect quality control)., 8D Team Oriented Problem Solving, Lean

Manufacturing, Thermal Printer Repair, NT Administrator ( Novell 3.12

Server)

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