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Quality Assurance Engineer

Location:
8536
Posted:
June 29, 2010

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Resume:

Manisha V.Deshpande

**, ********* *****, **********, ** 08536

Email: ***********@*****.***

Phone: 609-***-****, Cell No: 732

*** ****

SUMMARY

> Experience in Process design consultancy field mainly dealing with

design and detail engineering jobs.

> Strong analytical and design skills that augment to join any chemical

industry.

> Developed process flow diagrams, P & ID's, equipment list and line

lists, safety valve design, monthly project report, hydraulics, MSDS,

mass and energy balances, process data sheets / specifications,

kinetics and thermodynamics, project reports and co-ordination with

various disciplines, instrument specifications, heat exchanger and

pressure vessel design.

> Performed literature surveys, feasibility analysis, market survey

reports, bid analysis, vendor development and application-oriented

marketing for business development. Worked on Equipment Criticality

Ranking and Reliability Operating Limits.

> Excellent inter-personal skills

EDUCATION

B. Tech: Bachelor of Technology (Chemical Engineering), M.Tech:

Master of Technology (Petrochemical Technology), India.

Certificate course in Oracle 9i and Quality Assurance and Testing,

Software Quality Assurance Inspector Training and certification.

SKILLS

> Proficient in MS word, Excel spread sheet and power point.

> Beginner to Intermediate skills in computer-aided design (CAD), HTRI

package for heat exchanger design.

> Beginner skills in ASPEN HYSYS simulation.

Excellent knowledge of Process flow diagrams, Process and

Instrumentation Diagram, detail design engineering and specifications,

hydraulics, logics and controls, instrument list, line list, and

equipment list.

Design of Heat Exchangers, mostly manual with little use of HTRI and

ACCESS package.

> Proficient in INSTRUCALC for Safety relief, KORF for line losses and

Siemens BERWANGER PPM software for safety valves.

> Quality Assurance Inspector, carrying out quality checks in design and

documentation.

> Completed a certificate course in Oracle 9i and Quality assurance and

testing. Knowledge of writing test cases, user scripts and generating

Win Runner and Load Runner test scripts for any program testing.

KEY PROJECTS

> Pressure Safety Valve check and design, pressure drop for Atmospheric

pressure relief for Conoco Phillips, Bayway Refinery. Safety valves

procurement, vendor interaction. Critical equipment ranking and

Reliability Operating Limits projects underway.

> Pressure Safety Valve design for Plant Vent System for Hemlock Semi-

Conductor Project. The plant vents from all the buildings were

collected in a knock-out pot before being treated further for the

SOLAR 3 project.

> Safety shower and Eyewash system design for 3M Corporation.

> Development of PFD and equipment list for Akcros Chemicals for Tin

tetra chloride.

> Butanediol project (100,000 MTPA) for BASF, Malaysia. Complete detail

engineering design, P&ID's, co-ordination of various activities using

Kvaerner Process Technology (KPT) and Huntsman Petrochemical

Corporation (HPC) technology for intermediate Maleic Anhydride

preparation. Catering to internal customers like Piping, Projects,

Instrumentation, Static and Rotary equipment group, Mechanical,

Electrical and Civil. Responsible for Quality Assurance procedures.

Process lead during latter half of the project, vendor design check,

instrument specifications and logics defining the controls.

> Multipurpose plant for Novartis Pharmaceuticals Ltd. Process data

sheets and specifications, PFD's, P&ID's and Utility flow diagram,

equipment list, line list, heat exchanger design, vendor co-

ordination, technical and partial commercial bid analysis.

> Multipurpose plant for Sabero Organics Gujarat Ltd. (Dye

Intermediate). Process data sheets and specifications, PFD, P& ID's,

utility header sizing and calculations for hydraulics, equipment list,

line list, heat exchanger design, vendor co-ordination, technical and

partial commercial bid analysis, and Quality Assurance Inspection

> Sulphuric Acid plant revamp project for EID Parry, Madras.

> Business Development for Steam Engineering and Control

Instruments for Distillery and Food industry.

INDUSTRIAL EXPERIENCE

Jacobs Engineering, Mt. Laurel, NJ

11/08 - Present

Process Engineer

Currently working at client site at Conoco Phillips, Bayway Refinery

in Linden, NJ as a Process Engineer doing atmospheric safety relief

valves design and checking the hydraulics as per API. Safety relief

valve design and calculations, hydraulic calculations are based on a

study done by Berwanger where the concerns about sizing, re-rates,

hydraulics and other safety related issues are identified. Co-

ordination with inspection, mechanical and unit engineers is an

integral part of the process. Worked with SINET and HYSYS software.

Also updating the Berwanger Corporation data in their software

Pressure Protection Manager (PPM).

Working on getting safety valve quotes, checking vendor design and

placing the order for safety reliefs. Developed a vendor development

program for the thermal safety valves in the entire refinery, so that

the vendor gets a look ahead into valves coming out for testing and

replaces them treating them as throwaway, as it's a lot of effort to

test and put back these small safeties. Getting all SAP information

together for Equipment Criticality database, getting all the personnel

from operations, process design, maintainance and business team

together to assign criticality index and work on action plans to

eliminate/rectify the odds. Similar effort started for Reliability

Operating limits (ROL) for all the units in Bayway refinery following

the corporate guidelines.

Ambitech Engineering Corporation, Somerset, NJ

10/07 - 09/08

Process Engineer

Worked as a Process Engineer doing process design engineering. Work

included preparing line lists stating all process conditions,

equipment list, insulation thickness calculations, safety relief valve

design and calculations, hydraulic calculations, checking of vendor

drawings, pump calculations, preparing instrument datasheets for

process for Hemlock Semiconductor Corporation project. Worked on Hess

Corporation tie-in points list and line list. Developed safety shower

and eyewash system for 3M Corporation. Prepared valve and speciality

item list for Inergy. PFD and equipment list development for Akcros

Chemicals. Utilities list and some basic lab data for Honeywell.

Worked with KORF, INSTRUCALC, AFT and HYSYS.

Chilworth Technology, Plainsboro, NJ

09/07 - 10/07

Test Technician

Performed various tests for Industrial Explosion Hazard (IEH) group.

The testing included flash points (open and closed cup), BAM friction

test and BAM fall hammer test, charge decay, discharge incendivity,

volume resistivity, dangerous when wet and minimum ignition

temperature testing. Analyzed the results and created test

documentation.

Aker Kvaerner (Earlier Kvaerner Powergas India Ltd. Or Davy Powergas),

Mumbai, India 10/00 -

04/02

Process Engineer/Lead Engineer

Key designer and project lead in all detail engineering activities for

BASF's Butanediol (BDO - 100000 MTPA) project coming up in Malaysia

with KPT and HPC technology. Study of the basic engineering package

and from there on taking up all the engineering steps that included

preparation of P & ID's, process data sheets, process specifications,

process instrument data sheet, utility flow diagram, utility load

summary, utility list, line list, hydraulics, heat exchanger design

plus interaction and co-ordination in the form of providing inputs and

discussions with various other departments like piping, mechanical,

vessels, rotary and static equipment group, instrumentation

departments and projects for timely and successful completion of

deadlines to achieve the dates embarked on PERT-CPM charts.

Responsible for designing, PID's, UFD's, all technical sheets and all

other detail engineering activities, quality assurance, project

report, and team co-ordination.

Dalal Consultants and Engineers Pvt. Ltd, Mumbai, India

10/96 - 10/00

Design Engineer

Design of heat exchangers and process data sheet preparation, reactor

design, bid analysis, vendor discussions, inspection and quality

assurance member plus other major detailing activities like PFD, P&ID,

UFD, hydraulics, line list, and MOC were carried out for pharma

projects like Multipurpose plant for Novartis Pharmaceuticals Ltd. and

some basic design work for Rhone Poulenc Ltd., Hydrochloric Acid

Recovery plant for Lubrizol India Ltd., Dye Intermediate Multipurpose

plant for Vam Organics and Sabero Organics Ltd., Rainbow Agri India

Ltd. and other small projects.

Specsim Engineering and Consultancy Pvt. Ltd, Mumbai, India

10/95 - 10/96

Project Engineer

Revamp and modernization of Sulphuric Acid Recovery plant at EID parry

India Ltd. Ennore, Madras, India involved from conceptualization to

commissioning of a certain stages in DCDA process.

Shah and Anchor Kuttcchi Polytechnic, Mumbai, India

09/94 - 04/95

Lecturer

Taught Chemical Technology to Diploma engineering students. Carried

industrial visit and field trips.

Polyplast Chemiplants India Pvt. Ltd, Mumbai, India

05/94 - 09/94

Design Engineer

The designing of PVC-FRP lined vessels as per BS standards and

monitoring production activities along with in house design checks for

consultancy design. Also performed bid analysis and suggestions on

price bids.

Forbes Marshall (Earlier J.N Marshall), Pune/Mumbai, India

08/92 - 02/94

Business Development Engineer

Carried out Application Oriented Marketing for JNM products in various

industries for Business Development Division. Worked closely with

sales team to monitor product demand. The steam engineering and

control instrument products were introduced to clients after studying

there process, along with payback period and substantial savings

calculations.

Schematics Engineering and Consultancy Pvt. Ltd, Nagpur, India

02/92 -

08/92

Project Engineer

Performed market survey, created feasibility reports, project

proposals and more for various parties interested in small-scale

projects. Worked on P&ID corrections, and developed instrument list.

RESEARCH PAPERS AND PRESENTATIONS

Detection of Kerosene Adulteration in Petrol in Chemical Engineering

Journal.

Detection of Kerosene Adulteration in Petrol published in Institute of

Engineers (India) Journal, Chemical Division 1992.

ASTM distillation of Petrol - A method to estimate kerosene

adulteration in petrol, published in proceedings of Institute of

Engineers (India), Annual paper meeting at Nagpur in 1992.

WORK PERMIT

I have a work permit (EAD) to work for any employer and do not need

any sponsorship.

REFERENCES AND OTHER INFORMATION

Provided on request. TWIC card holder.



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