Management Profile
Over ** Years Management and Leadership Experience in Manufacturing and
Production Operations ? Managed Diverse, High Energy Teams from as few as 3
to as many as 75 ? Developed and Lead New Projects to Successful Results ?
Facilitator of Lean Manufacturing Culture
Core Skill Areas
Production Operations Computer Savvy Driving KPI's
Leadership & Employee Customer Service P&L Responsibility
Development Scheduling Evaluate Results &
Lean Manufacturing TPM & Safety Culture Establishing corrective
Methodologies action plans
Continuous Improvement Regulatory Professional
Business Planning & Compliance Presentations
Development Sales
Professional Experience
Universal Forest Products - Bunn, North Carolina
$2.5+ Billion (in sales 2008), Publicly-Held (NASDAQ:UFPI) www.ufpi.com
Universal Forest Products is the nation's leading manufacturer and
distributor of wood and wood-alternative products to retail/dealer, site-
built construction, manufactured housing and industrial markets
Production Manager (2008-2009)
Managed all aspects of production operations to meet company goals.
Accountable for six direct reports, with as many as 75 associates on two
shifts. Developed production schedules and forecasted inventory
requirements to ensure 100% on time delivery of products. Ensured
employees were properly trained (job function, safety, lean principles) to
deliver results. Established work cell operation efficiencies, analyzed
workflow, and developed improvement recommendations for driving ROI.
Ensured plant assets were protected and machinery was properly maintained
by partnering with plant maintenance personnel and developing TPM plans.
Enforced company policies both HR and Safety in nature and carried out
corrective action plans and discipline reports for the shop.
Key Contributions & Achievements:
. Increased Production Efficiency by 10%!
Achieved thru lean initiatives, training, and capital improvement
projects.
. Developed cross training guidelines driving internal associate
advancement.
Allowed us to develop and promote from within which drove employee
morale.
Plant Manager (2005-2008)
As the Plant Manager I was responsible for the overall management and
coordination of plant operations consistent with cost, profit, quality, and
productivity objectives. Staffed, developed, and coached the production
management team, including evaluating performance and initiating corrective
action plans to meet objectives. Developed capital expenditure
recommendations for site improvement & expansion based on ROI analysis.
Established Quality standards for operations and managed quality
improvement initiatives. Managed raw material, in-process and finished
goods inventories to drive key performance indicators and minimize waste.
Monitored expenses, reviewed P&L and Production Summary statements for
performance. Oversaw shipping department for delivery and quality at the
site of finished products to customers. Developed and implemented specific
plant policies and procedures as required.
Key Contributions & Achievements:
. Lead our Continuous Improvement initiative as Lean Facilitator.
Primarily participating in targeted training and education in the
areas of value added vs. non value added, waste identification and
elimination methods, 5-s, ergonomics, value stream maps, applying
lean tools, TPM programs, and developing key metrics for
accountability.
. Improved Workplace Safety, Decreased Accident frequency rate from
just below 9 in 2005 to 3.6 in 2008!
Co-chair plant Safety Committee and ensured that plant operations are
consistent with company and OSHA policies, practices and procedures.
. Decreased Customer Returns and Allowances as a % of Net Sales by 5%.
Pride ourselves on quality from point of sale thru installation.
. Increased Inventory turns by 22%.
Reduced overall inventory to less than 60% of net sales and inventory
over 90 days old to less that 5% of Net Sales.
. Invited to Participate in the STARZ! Program.
Corporate training program that selects ten to twelve participants
per year to prepare for GMO positions. UFP operates approximately 80
facilities and has roughly 8000 employees so being selected is an
honor.
Champion Homes of North Carolina - Lillington, North Carolina
Publicly-Held (NYSE: CHB) www.championhomes.net
Champion has been acknowledged as a leader in the manufactured housing
industry. More recently, they achieved the distinction of becoming the
largest modular homebuilder in North America
Quality Assurance / Engineering Manager (1997-2001) (2002-2005)
As a Quality Assurance Manager for Champion I established quality assurance
processes to ensure conformance to the building standards. This included
coordinating training processes and procedures for new associates, quality
control audits both internally and externally. Continued development of
design package in conjunction with production and corporate engineering.
Managed a staff of two designers and four in plant line inspectors as
direct reports.
Regional Engineering Liaison (2001-2002)
Assisted plants with model plan review, development, and approvals. Acted
as Technical Code Advisor and Auditor for production and QC process.
Worked with plants regionally to improve process control, efficiency, and
conformance to the standards. Worked in conjunction with plants and
corporate engineering to develop structural package designs and
requirements.
Division Engineer (1995-1997)
Deigned & Developed HUD homes for the Manufactured Housing Industry.
Coordinated development of a Modular housing product line. Responsible for
the indexing and support of the approved drawings. Supported production
process with working drawings. In plant System Administrator for corporate
MIS.
Education & Interests
East Carolina University 1993
Bachelor of Science, Industrial Technology
Minor, Business Administration
The Outdoors and Traveling, Family camping, Flying & the EAA, Golf, Hockey,
Home improvement projects & Motorcycling