Sadaruz Zaman
(PHONE) 972-***-****, 214-***-****
EMAIL: *-******@*******.***
MANUFACTURING ENGINEER
ACCOMPLISHED MANUFACTURING SUSTAINING ENGINEER WITH MANY YEARS OF
DIVERSIFIED TECHNICAL EXPERIENCE IN IMPROVING & TESTING DEVICES OF A HIGH
TECH MANUFACTURING INDUSTRY. STRONG MULTITASKING BACKGROUND IN
MANUFACTURING PROJECTS, PRODUCTION DOCUMENT SPECIFICATION CONTROL AND
QUALITY ASSURANCE. IMPLEMENTED DESIGN FOR MANUFACTURING AND ASSEMBLY ALONG
WITH PRODUCTION LINE MANAGEMENT. VERIFIABLE TRACK RECORD OF PROJECTS
COMPLETED WITHIN THE FINANCIAL CONSTRAINTS AND BUDGET CONTROLS. SUPERVISED
STUDENTS IN METAL FABRICATION SHOP. SPC, LEAN & SIX SIGMA TRAINED.
CERTIFIED PROJECT MANAGEMENT PROFESSIONAL.
Professional Experience
PRECISION TECHNOLOGY INC. PLANO, TX
2009-PRESENT
Lean Six Sigma Project
. Investigated MRP methodology and assisting in inventory process
improvement through correcting inaccuracies in Manix reducing
manufacturing cost.
. Evaluated surface mount technology manufacturing process using DEK
horizontal stencil printer, My Data pick & place machine and Heller
9zone reflow equipment. Work was to reduce rework cost by implement
continuous process improvement.
Texas Instruments, Incorporated, Dallas, TX 1997-2009
Product Engineer, Transceiver Products (2004-2009)
Provided Production Line manufacturing support to build 9(nine) million per
annum industrial interface devices
o Conducted probe platform conversion project moving high volume family of
devices from expensive Catalyst tester to low cost VLCT resulting about
$150k per year in manufacturing test cost savings
o Identified as a highly adaptable engineer loaned to lead-free enterprise
team facilitating "Green" conversion of 16k High Performance Analog
devices to world wide standards.
o Demonstrated project management skills by leading cross-functional
meetings with Designers, Test & Application Engineers, Quality &
Packaging Engineers, and with Planners to accomplish yield improvement
task
o Used statistical tools to analyze functional outputs of manufactured
device, significantly improving test quality.
o Obtained customer service excellence by completing customer return
initial test verification in recorded cycle time. Department ranked no.1
in interface products industry at the time.
o Developed & installed quad-site test programs on roadmap automatic
electrical test equipment Eagle (ETS) obsolescing single site legacy
tester (IMPACT). Thus improved Gross Profit Margin (GPM) by 2% in that
manufacturing environment.
o Mentored & provided on-the-job training (instrumentation, test plan, data
analysis etc.) to Coop students, new engineers and technicians
Project Optimization Engineer, Audio Power Amplifiers 2001-2004
Characterized, qualified & updated datasheet specification on audio power
amplifiers
o Released to manufacturing improved version (e.g. better power on popping
characteristics) of class AB & class D audio power amplifier devices
o Optimized test program to remove several stop built in Probe &
Assembly/Test sites.
o Lead the verification & release of audio power amplifier device with
active low shutdown to receive high sales volume (>75k) "Mach 1" award
o Completed customer return test verification job within 2-3 days
stipulated time
Project Sustaining Engineer, Precision Analog (1997-2001)
Successfully corrected & released production test programs on legacy
testers like HSM, TL1 & IMPACT. The company ranked world no.2 in
manufacturing Operational Amplifier/Comparator devices at the time. Quality
of test was thus significantly improved with direct impact on revenue.
Stream International, Inc., Farmers Branch, TX 1996-Prior
Technical Support Associate, Hewlett Packard Printers
KF University of Petroleum & Minerals, Dhahran, KSA
Lecturer, Simulation & Material Science Lab
EDUCATION
MSEE, OKLAHOMA STATE UNIVERSITY, STILLWATER
MSME, KF University of Petroleum & Minerals, Dhahran
TRAINING CLASSES (Selected)
SIX SIGMA PRACTITIONER CROSSWIND PROJECT MANAGEMENT BOOT
CAMP EXAM PREP
INTRODUCTION TO PRODUCT & TEST FMEA-FAILURE MODE & EFFECTS ANALYSIS
ENGINEERING (SCTD)
TIME MANAGEMENT: MANAGING MULTIPLE ROOT CAUSE ANALYSIS (ASQ)
PRIORITIES
PRESENTATION SKILLS FOR TECHNICAL MANAGING ACCELERATED PROJECTS
PROFESSIONALS WORKSHOP
TECHNOLOGY SKILLS
MS OFFICE, WINDOWS NT, WINDOWS FORTRAN, WATSYS, SASSYS & DATA POWER
'3.1/'9/XP
CSMP, IMSL, ENPORT (BONDGRAPH) SPARC WORKSTATIONS, IMPACT32/64,
TL1, HSM,
MATLAB & SIMULINK, LINDO TERADYNE A567/580, CATALYST, ETS &
VLCT
A/D, D/A, DIGITAL I/O USING C WG PROTOCOL ANALYZER
LANGUAGE
NETWORKING
Installed and Set-up TCOM 5012 laboratory for the Master of Science in
Telecommunication Management (MSTM) students. Operated and checked
communication links with various teleconferencing equipment, configured E-
Mail services, PBX, FDDI network etc. using Windows 95.
Equipment used include Netbuilder routers & bridges, 3Com Hubs & switches,
V-Tel video
conferencing equipments and Wandel &Goltermann DA-30 protocol analyzer
Completed Project (Selected)
. Design of optimum cutting sequence in a flexible manufacturing
environment.
. Project in Inventory Management in provisioning of spare parts.
. Assistance to undergraduate students with machine tools laboratory
classes.
. Supervision of practical classes involving molding/casting operations,
bending machines, various type of lathe, milling machines, shapers,
gear shapers etc.
. Conducted laboratory classes for Quality Control and Precision
Measurements Techniques.
. Computer simulation of experimental games and subsequent statistical
analysis.
. Histograms and Autocorrelation Function of Random Stochastic
Processes.
. Evaluation of work piece prepared by students in machine shops.