Robert J. Opala
********@***.***
Haverhill, Massachusetts 01832
Home: 978-***-****
Cell: 978-***-****
HIGHLIGHTS OF QUALIFICATIONS
. Experience in the field of quality control working with
castings, forgings, welded assemblies, bearings,
aircraft/aerospace components and composite materials.
. Working knowledge of military, customer, and industry
specifications.
. Outstanding problems solving skills as a certified Six
Sigma Green Belt.
. Excellent organizational, communication, and writing
skills.
. Effective working alone and in a team effort.
PROFESSIONAL EXPERIENCE
TECHNICAL
. Certified Level 3 NDT Inspector/Examiner in accordance with MIL-STD-
410, NAS-410, MIL-STD-271, and SNT-TC-1A in the radiographic, ultrasonic,
eddy current, magnetic particle, and liquid penetrant methods of
inspection. Current AWS Certified Welding Inspector. Held certificates as
ASNT Level III for the magnetic particle and liquid penetrant inspection
methods.
. Current AWS Certified Welding Inspector with experience with AWS D1.1,
AWS D1.2, AWS D 17.1, and AWS D9.1.
. Developed procedures for the various inspection methods and standards
for the certification of personnel, facilities, and equipment.
. Developed an inspection process for the examination of
composite/laminate structures using infrared thermal radiography.
. Performed audits of NDT and welding operations at suppliers, submarine
and naval bases and missile launch sites.
. Designed courses and materials to train inspection personnel.
. Created specifications that detail the requirements for the welding of
low and high carbon and alloy steels and aluminum and aluminum alloys;
and the in process weld repairing of castings.
. Developed radiographic standards for porosity used in the evaluation
of partial penetration aluminum weldments, and, a surface quality
standard for aluminum and steel castings.
. Implemented an ASME Code Welding program for fabricating or repairing
pressure vessels, reactors, and heat exchangers.
. Provided support for the inspection of flight hardware, solid rocket
motors, composite materials, and support equipment.
. Perform and analyze metallurgical tests to determine microscopic,
chemical and physical properties.
. Perform dimensional inspections using coordinate measuring machines,
micrometers, calipers and other measuring instruments.
. Evaluate the various processes and determine control points and limits
to develop SPC charts as part of implementing AS 9100 and TQM principles,
as well as becoming a certified Six Sigma Green Belt.
. Responsible for the review of customer purchase orders and drawings
for quality requirements, and establish inspection criteria based on
those conditions.
COMMUNICATION, PRESENTATION, AND LIAISON
. Made oral and written presentations to the customer and major
subcontractors concerning inspection requirements.
. Assisted vendors with production related NDT, welding, or quality
related problems.
. Coordinate quality control functions in the foundry, sheet metal,
welding, and machine shops.
SUPERVISORY SKILLS
. Assigned daily assignments to technicians and inspectors.
. Oversaw and reviewed subcontractor quality control programs and
inspectors.
COMPUTER SKILLS
. Working knowledge of the Microsoft Office software.
. Provided technical support for the Windows XP and Vista operating
systems.
. Performed upgrades, repairs, and installation of personal computer
systems.
EMPLOYMENT HISTORY
2004 to present Sr. Multi-Disciplined Engineer Raytheon - Integrated
Defense Systems
(Responsible NDT Level 3) Andover, Massachusetts
2001 to 2004 NDT Level 3 Specialist MRC Bearings
(Responsible NDT Level 3) Jamestown, New York
1998 to 2001 Quality Control Supervisor New Hampshire Ball Bearing
(Responsible NDT Level 3) Laconia, New Hampshire
1993 to 1998 NDT, Quality Engineering and Self-employed, various
temporary and
Inspection Positions contract positions
1989 to 1993 Materials and Process Engineer Lockheed Missiles and
Space Corporation
(Responsible NDT Level 3) Sunnyvale, California
1988 to 1989 Quality Engineer United Technologies, Chemical Systems
Division
(Contract Position) San Jose, California
1984 to 1988 Quality Engineer FMC Corporation, Ground Systems Division
(NDT Level 3 Engineer) San Jose, California
EDUCATION
AAS in MATERIALS SCIENCE from Erie Community College.
Courses relating to MECHANICAL ENGINEERING from Erie Community College and
the State University of New York at Buffalo.
TRAINING
Nondestructive Testing
Courses
MAGNAFLUX CORPORATION
Radiographic Technician, Radiographic Interpretation, Ultrasonic
Inspection, Ultrasonic Weld Inspection, Eddy Current Testing,
Liquid Penetrant Inspection, and Magnetic Particle Testing,
Eddy Current Level III Refresher Course, and
Industrial Radiation
Safety AMERICAN
SOCIETY for NONDESTRUCTIVE TESTING
Eddy Current Level III
Refresher
HELLIER
Neutron
Radiography
AEROTEST OPERATIONS, INC.
Welding
Technology
FMC CORPORATION
Basic Fundamentals for Advanced
Welding A
MERICAN WELDING SOCIETY
Composite
Materials
UNIVERSITY of CALIFORNIA at LOS ANGELES
Total Quality Management Principles and Concepts
on NDE, Statistical Process Control, and NDE
of
Composites
AMERICAN SOCIETY for NONDESTRUCTIVE TESTING
Design of Experiments and
Statistical L
OCKHEED MISSILES AND SPACE, CO.
Process Control