Manager Engineer
Resume:
GENE CUKER
**** **** ******, *******, ** *****
Home: 262-***-**** - ******@*****.***
Focused on improving the bottom line through application of strong hands-on experience in machinery
and assembly processes. Empathetic leader with unique ability to relate to team members gleaned from
positions at all levels and comprehensive knowledge of engineering. Balance corporate goals with needs
of clients, employees, and management. Train new team members on the importance of quality on
improving daily productivity. Experience with 8D corrective action, A3, Lean principles, 5S, ISO & TS
Quality Systems requirements.
Areas of Expertise
Presentations - Customer Service - Distribution
Quality Assurance - Procedure Development - Project Management - Assembly Automation
Cost Reduction - Training / Development - Requirement Identification
K&K SCREW PRODUCTS, Pleasant Prairie, WI 2008
Manufacturer and tier-2 supplier of screw machine products to automotive industry with 500 employees
and $10-20 million in annual sales.
Quality Engineer / Manager
Supervised five inspectors to maintain calibration system, gauge acquisition, and TS:16949 system
documents. Collaborated with manufacturing to improve processes and eliminate or reduce product
defects. Received and managed customer complaints regarding quality issues, taking steps to correct
issues.
Key Accomplishments
Reduced scrap and sorting costs 20% in two months by changing inspection schedule on processes
using SPC data.
Re-qualified nearly 90 machines during facility move, coordinating capability studies, first article
inspections, and PPAPs.
HARLEY DAVIDSON MOTOR COMPANY, Menomonee Falls, WI 1991 – 2008
Industry leader in manufacture of heavyweight motorcycles and sales with 15,000 employees and sales
of $4 billion.
ISO 9001:2000 Lead Auditor (1997 – Present)
Maintained QMS documentation and audited system requirements, training auditors on techniques and
QMS documents. Developed audit plan based on past noncompliance issues and system importance.
Prepared reports and presented to management. Directed transition from ISO 9001:1997 to ISO 9001:
2000. Collaborated with product development team on new product launches.
Key Accomplishments
Under leadership, site was only one to receive zero noncompliance issues during certification and
surveillance audit from third-party registrar.
Improved process throughput 25% by implementing cellular manufacturing with automation using
Lean techniques, 5S, and Kaizan.
GENE CUKER
7848 17th Avenue, Kenosha, WI 53143
Home: 262-***-**** - ******@*****.***
Layout Inspector “A” (2004 – 2008)
Maintained and calibrated gauges and set up and trained operators in their use. Wrote CMM programs for
production support and performed capability studies.
Key Accomplishments
Served as lead auditor (ISO 9000:2000) accountable for maintenance of Quality Management
System (QMS) leading to zero non-compliance findings during third party certification audit.
Ensured seamless transition from ISO 9001:1997 to ISO 9001:2000 while leading a QMS team
tasked with certifying each individual site (update of all policies, procedures, work instructions as
well as training / retraining of all employees).
Inspector “A” (2000 – 2004)
Supported assembly operations with cosmetic, fit, and function issues, determining root cause of
noncompliance situations.
Key Accomplishments
Contributed to ongoing operational efficiencies by assisting with containment and sorting of NCM.
Powertrain Tech 1 – Utility Repair (1997 – 2000)
Diagnosed and repaired engines and transmissions that were unable to pass testing requirements.
Key Accomplishments
Helped track defect warranty work as a result of entering identified issues in the Powertrain Tracking
System.
Powertrain Tech 1 – Machining (1994 – 1997)
Operated and set up CNC machines to run production components for motorcycle engine and
transmission assembly.
Key Accomplishments
Ensured operations were meeting print requirements by collecting SPC data on components.
Additional position at Harley Davidson Motor Company …
Powertrain Tech 2 – Warehouse (1991 – 1994)
Some college - Marquette University / On-Site program. This is a program set-up by Harley-Davidson for
an Organization and Leadership degree for working adults. I completed 2 semesters before I had to stop.
GENE CUKER
7848 17th Avenue, Kenosha, WI 53143
Home: 262-***-**** - ******@*****.***
Date
Hiring Manager
Company
Address
City, State ZIP
Dear Hiring Manager,
With extensive experience at all levels within engineering and manufacturing, I bring a unique perspective
as a leader in quality engineering. I am focused on improving quality and productivity while meeting the
objectives of all stakeholders and increasing the bottom line. I engage members of my team to embrace
the corporate mission through ongoing training and mentoring.
Examples of my career accomplishments include:
Under leadership, site was only one to receive zero noncompliance issues during certification and
surveillance audit from third-party registrar.
Reduced scrap and sorting costs 20% in two months by changing inspection schedule on processes
using SPC data.
Improved process throughput 25% by implementing cellular manufacturing with automation using
Lean techniques, 5S, and Kaizan.
I am a true leader who values each employee’s contribution. If you are looking for a Quality Professional
with a depth of experience to create results for your organization, I would welcome the opportunity to
further discuss my qualifications through a personal meeting. Thank you for your consideration, and I look
forward to speaking with you soon.
Sincerely,
Gene Cuker
Enclosure
GENE CUKER
7848 17th Avenue, Kenosha, WI 53143
Home: 262-***-**** - ******@*****.***
References
Lori Leak
Resident Engineer
Harley-Davidson Motor Company
****.****@******-********.***
Bill Hacker
Senior Development Engineer
Harley-Davidson Motor Company
****.******@******-********.***
Karen Dziadulewicz (ja-da-lev-ich)
Supply Base Analyst Senior
Harley-Davidson Motor Company
*****.************@******-********.***
Bill Ruf
President
Ford Tool & Gage Corp.
***@***************.***
Chris Brown
General Manager
Sheffco
******@*******.***
Contact this candidate