**** ********** ** **** ****** Cell: 734-***-****
Canton, MI 48188 ****.******@*******.*** Home: 734-***-****
Manufacturing Plant Manager
High-energy leader with strong business acumen and broad experience in
Operations and Product Development, in both startup and Fortune 500
environments. A passion for excellence with a willingness to challenge the
status quo. Intense focus on improvement opportunities and implementing
solutions that reduce costs and increase shareholder value.
Core Competencies
Customer Relations / People Development / Leadership Development
Product Design and Development / Manufacturing Process Development
Operations Management / Technical Management / Government Compliance /
Performance Metrics
Continuous Improvement / Six Sigma / Lean Manufacturing / Kaizen /
Quality Systems
PLM / ERP / Kanban / TQM / FMEA / Value Stream Mapping / DMAIC
/ DFSS / Poka-Yoke
5 Why's / PDCA / A3 / 5S / 8D / DOE / BPM / TPS / VA/VE /
JIT / Pull System
Professional Experience
Dart Container Corporation, Mason, MI 2009 - present
Dart Container, a privately held company, is the world's largest
manufacturer of foam cups and containers, employing 5800 employees on sales
of $1.5B USD.
Process Engineering Manager - Thermoformed Products
Manage the process engineering team, providing engineering services
to Dart's North American thermoforming manufacturing facilities.
Responsible for start-up of new thermoforming production lines,
productivity & efficiency improvements and improving product quality.
EMQ Solutions - Self Employed 2008 - 2009
. Develop a new strategic business plan which will enable a fuel
cell company to grow profitably. Create a manufacturing cost model
to enable effective planning for growth. Co-authored Ohio Third
Frontier Grant Application.
. Document an executive recruiter firm business process; initiate
metrics system.
. Provide contract Application Engineering sales/service, identify
new clients in Renewable/Sustainable industry (lithium ion
battery, solar, fuel cells), representing MI and OH.
HydroGen Corporation, Versailles, PA 2007 - 2008
HydroGen is a development stage public company (NASDAQ: HYDG), engaged in
developing and manufacturing fuel cell power systems for industrial
applications.
Manufacturing Manager -Ohio Facility
Provide general management and leadership for HydroGen LLC's Advanced
Manufacturing Facility. Responsibilities include locate, select and
improve a new site for a state-of-the-art lean manufacturing
facility. Lead the manufacturing process development team to develop
low cost, high-volume manufacturing processes for fuel cell
components and assemblies. Specify and purchase capital equipment.
Manage facility start-up, including commissioning equipment,
developing and implementing new business processes and hiring and
training staff. Manage an Ohio Department of Development Grant.
Major Accomplishments
. 90% labor cost reduction through developing automated, lean
manufacturing processes.
. Designed the manufacturing cost model for the long term strategic
plan.
. Specified, purchased and demonstrated fully-automated assembly
machine for fuel cell stacking.
. Demonstrated high-volume production capability for anode and
cathode manufacturing.
. Plant layout completed and detailed; developed $20M budget.
. Cultivated a strong network of supply chain partners.
Johnson Controls, Inc., Automotive Group, Plymouth, MI 1998 - 2006
Johnson Controls (NYSE: JCI) is a global market leader in automotive
seating, interior systems, batteries as well as, facility management and
building control systems employing 140,000 employees worldwide with annual
sales of $37 billion USD.
Engineering Manager
Managed Engineering Budgeting & Estimating department. Led
Engineering continuous improvement cost reduction team. Managed
engineering team to develop and launch new seating systems.
Facilitated Six Sigma process improvements. Project engineering for
DaimlerChrysler seating system. Managed $7M budget.
Major Accomplishments
. Reduced NA Seating Engineering spending by $24M in FY06;
approximately 10% savings.
. Improved Production Release and Change Mgmt systems resulting in
$2.3M per year savings.
. Reduced seating warranty claims 30%, through implementing design
improvements.
. Launched 2006 SRT8, Dodge Charger and Dodge Police automobile seat
systems.
Graco Inc., Industrial/Automotive Equipment Division, Plymouth, MI 1994 -
1998
Graco, Inc. (NYSE: GGG) is a multi-national leader in capital equipment
for fluid applications in paints, sealants, lubricants and adhesives,
employing 2200 employees worldwide with annual sales of $848 million USD.
New Product Development Manager
Directed an engineering department which designed, developed, tested
and launched new products used in automotive manufacturing including
hot melt equipment, 1K/2K pumping/metering systems and robotic servo
fluid applicators. Provided engineering support to Production.
Managed $1M budget.
Major Accomplishments
. Designed and developed a swirl adhesive applicator and a metering
system with projected $7M in incremental sales.
. Modularized product line to minimize inventory, globalize designs
and maximize cost savings, with a 10% to 30% cost reduction per
product.
. Designed, released and launched 95 new catalogued products.
Dow Chemical Company - Eastern/Continental Division - Midland, MI 1988 -
1994
Dow Chemical Co. (NYSE: DOW) is a global market leader in chemicals,
plastic and agroscience products employing 46,000 employees worldwide with
annual sales of $56 billion USD.
Production Manager - Columbus, OH
Managed day-to-day operation of chemical production plant, which
included direct supervision of production personnel. Responsible for
production, quality, maintenance, environmental and safety. Annual
production volume was 30 million pounds. Led Continuous Quality
Improvement initiatives.
Major Accomplishments
. Technical expert on sales team responsible for increasing
production volume by 45% in 3 years.
. Led Operations team to increase profits 10-fold, in one year,
through converting to non-CFC blowing agent.
. Facility awarded "Division General Manager's Quality Performance
Award", from a 1991 Quality audit.
Engineering Supervisor - Admiral Equipment Co., Akron, OH
Managed engineering department, 22 project engineers and designers.
Complete product line responsibilities for engineered turnkey systems
in the polyurethane industry, which included design, manufacturing
support, inventory, quality and customer service. Product lines
included mixheads, liquid injection metering machines, piping
systems, mold presses, turntables and conveyors.
Major Accomplishments
. Increased the reliability of polyurethane mixhead technology
by a factor of 10.
. Led team to substantially reduce the cost of metering
equipment, through Value Engineering, Design for
Manufacturability and Assembly (DFM, DFA)
. Received 2 patents, 5,261,741 and 5,226,465
Other Professional Experience
Case Center for Complex Flow Measurements - Cleveland, OH (1985 - 1987)
Lab Manager / Project Engineer
Nordson Corporation - Amherst, OH (1978 - 1985) Senior Engineering
Technician
Education
Master's of Science in Industrial Operations with Distinction from College
of Management, Lawrence Technological University, Southfield, MI.
Bachelor's of Science in Mechanical Engineering, Fenn College of
Engineering, Cleveland State University, Cleveland, OH.
Certified Six Sigma Black Belt, Six Sigma Academy trained.[pic]