Engineer Project Manager

George Gillay 210-***-****

*********@***.***

San Antonio, TX, 78216

Professional Summary

Extensive management and supervisory experience in a manufacturing

environment.

This includes experience in Quality Control, Quality Assurance,

Manufacturing Engineering, Process Engineering Quality Engineering,

Production Planning, Liaison Planning, Tool

Fabrication andTool Control..

Education

University of the Incarnate Word, San Antonio, TX.

Bachelor of Business Administration - Concentration of Studies in

Information

Systems 08/2000

George Washington Trade School, Detroit, MI.

8000 Hour Apprenticeship in Tool Making - Jig and Fixture Building

Training

Chrysler Management Training Program

Quality Improvement Program {Gulfstream Aerospace}

Computer Literate with experience in Microsoft Word, Excel, Access,

Project

And Power Point

Professional Experience

2003-2009 TAKATA SEAT BELTS INC. SAN ANTONIO, TX.

Quality Engineer - Advance Supplier Quality

Analyze Supplier PPAPs (Production Part Approval Process)

Review engineering drawing for manufactureability as well as ANSY 14.5

GD&T applications.

Adhere to Automotive Industry Action Group Standards

Analyze Supplier Process Flow Diagrams

Analyze Supplier PFMEAs (Potential Failure Mode and Effects Analysis)

Adhere to QS 9000 and TS16949 Standards

Assist in defining design goals

Determine Gage requirements

Assist with Gage R&Rs

Work with suppliers to define APQP requirements

Work with suppliers, design engineering, purchasing and assembly plants to

resolve technical manufacturing issues and assure reliability of

components.

Determine whether problems are related to materials, design or process, and

provides detailed analysis to management.

Travel to supplier sites to resolve quality and manufacturing issues

2002-2003 AEROSPACE TECHNOLOGIES, FORT WORTH,TX.

Manufacturing / Process Engineer

Developed planning and determined manufacturing processes for metal-to-

metal or composite bonding.

Developed Bills of Material

Improved existing processes and procedures

2000-2002 FAIRCHILD AEROSPACE, San Antonio TX

Senior Manufacturing / Process Engineer

Assisted in determining quality issues and recommended / implemented

solutions.

Modified CNC Machine shop planning and processes to reduce down time and

increase productivity.

Determined gage requirements

Project Manager of product / Quality improvement exercises.

Developed assembly operations and process flows

Modified planning sheets as required to meet production requirements

Worked with Production to provide tooling support and help with floor

problems when

applicable.

Assisted in designing and managing the construction of new fixtures and

gages for production

Estimated cycle times to identify bottlenecks to determine where work

cells should be

implemented

Maintained spreadsheets, graphs and charts to monitor activities and

efficiencies

Determined root causes of quality issues and monitored improvements

Developed and implement ways to improve processes or procedures to reduce

costs or

improve efficiency

1988-2000 The Dee Howard Co. San Antonio Texas

Tooling / Liaison Engineer

Planning experience in Detail Parts, Sub-Assemblies, Assemblies, Machined

Parts

Checked and validated all planning and planning revisions.

Implemented lean manufacturing procedures

Determined gage requirements

Determined gage design requirements

Developed gage design statement of work

Suggested changes in working conditions and use of equipment to increase

efficiency and improve the working environment

Gulfstream Aerospace, Savannah, Georgia

Manufacturing / Process Engineer

Analyzed engineering drawings to develop manufacturing processes.

Developed planning documents to determine proper manufacturing sequences

Determined tooling requirements

Developed bills of material

Implemented continous improvement processes

Performed root cause analysis and implemented corrective actions

Developed rework instructions for defective / rejected parts and

assemblies

Corporation, Warren Stamping Plant, Warren Michigan

Quality Control Supervisor

Supervised 28 Hourly Inspectors in Checking and Maintaining Corporate

Quality Standards

Responsible for Plant Quality on the Midnight Shift

Determined root causes and implemented corrective actions

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