Mechanical Engineering Engineer

HIGHLIGHTS

Expert level of skills in CNC Programming in Unigraphics. Six Sigma

training from Boeing Toronto, Ltd. Strong mechanical and technical

background in Mechanical Engineering. Successful process design. Well-done

Models, Tooling, Tool Designs, Forging Dies Design, Technologies to produce

Aerospace, and Medical components from usual to highest complexity. CAD /

CAM based on Unigraphics v. 13 through NX7. UG postprocessor building.

Strong 3D skills, Parametric Solid Modeling, Free Form Features, Sketches,

Assemblies, Drafting. Good working knowledge of GD&T, cutting tools

selection, proper feeds and speeds selection, as well, as fixture design.

Experience with Aluminum, Magnesium, Titanium, Stainless Steels, various

Steel Alloys, Bronze, Nibral, Polyethylene, PEEK. Strong communication,

people and leadership skills as well as attention to details and problem

solving ability. Introduced significant cost savings into many products and

processes. Taking pride in great reduction of cycle time and highest

quality of my parts.

EDUCATION

Master's Degree in Mechanical Engineering (1996)

Lodz Polytechnic University - Lodz, Poland

Mechanical Engineering Technology / Cars and Tractors

Bachelor's Degree in Mechanical Engineering (1987)

Main School of Farming - Warsaw, Poland

Mechanical Engineering / Forestry Engineering

PROFESSIONAL EXPERIENCE

CNC Programmer - Contract, 2010; Company confidentail, - Massachusetts,

USA; Improving cutting process, cutting cycle time down, CNC Programming in

Unigraphics NX6, building complex postprocessors for Matsuura machines,

workholding design.

CNC Programmer - Permanent, 2008 - 2009; Dewtec, Inc. - Fairborn, OH, USA;

Cutting down 'time to market', providing superb part quality every time

from the first part, and replacing macro-programming with tools given by

Unigraphics for part families. Spinal implants, high complexity 5 - axis

parts; process design, machining process, work holding ideas and design,

metal and plastics finishing, building postprocessors, process

documentation 13485 compliant, review of production equipment needs and

specifications; implementation of new technologies; cost saving, preparing

and maintaining top quality CNC programs using Unigrapghics NX6 and NX7,

process improvement, proving own programs and processes, organizing work in

PEEK department, reduced cycle time of most of PEEK parts by up to 70%.

Process Engineer - Consultant - in Advanced Manufacturing Engineering

Dept.; 2007 - 2008; Medtronic - Warsaw, IN, USA; Spinal implants, high

complexity 5 - 7 axis parts; process design including equipment

requirements, machining and finishing processes, work holding ideas, all

necessary documentation according to FDA requirements, production equipment

needs review; implementation of new technologies, significant cost savings.

Manufacturing Engineer - Consultant; 2006 - 2007; Wright Medical

Technology, Inc. - Memphis, TN, USA

Cutting down cycle times of many parts by up to 80%. Medical implants,

medium and high complexity parts on 4 - 5 axis mills, as well as

establishing process, selecting cutting tools, tooling design, running

first part, all documentation according to FDA requirements, machine setup,

providing training for manufacturing engineers, CNC programmers, and

machine operators. Building postprocessors. Fanuc machine controllers. CNC

programming in Unigraphics NX3 and NX4.

CNC Programmer - Consultant; 2005 - 2006; Zimmer Inc. - Warsaw, IN, USA

Medical instruments and implants, medium and high complexity parts on 3 - 5

axis mills, wire EDM, as well as establishing proper cutting technology,

selecting cutting tools, participation in tooling design, running first

part, all documentation according to FDA requirements, machine setup.

Heidenhain and Yasnac machine controllers.

CNC Programmer / Designer - Consultant; 2004 - 2005; Michigan Wheel

Corporation - Grand Rapids, MI, USA

Boat propellers design and manufacturing - Simultaneous 5-axis DMG mills

programming, creating postprocessors for Fanuc, Mazatrol and Haidenhain

controllers, Design of propellers, production tooling from concept to

production, Parametric modeling based on expressions.

CNC Programmer / Designer - Consultant; 2003; Doncasters Inc. -

Springfield, MA, USA

Aerospace, automotive, medical industries - Mostly 3 - axis milling centers

programming, creating postprocessors for Heidenhain, Fanuc and Mazatrol

controls, design of forging dies, screw press dies and trimming tools

design from concept to production.

CNC Programmer - Permanent; 2000 - 2002; Derlan Aerospace Canada -

Cambridge, Ontario, Canada

Complex 3D Modeling, Drafting, Process Planning, Documentation and CNC

Programming 3,4,5 and 6 - axis vertical and horizontal machining centers

using Unigraphics v.15 and Vericut tool path verification software, first

part off manufacturing supervising. Implemented innovative cooling system

for magnesium machining.

Senior Mechanical Designer - Permament; 2000; Euclid - Hitachi Heavy

Equipment Ltd. - Guelph, Ontario, Canada

Creating new 3D models and associated drawings, design modifications and

alterations on older models and drawings, design and drafting using

Unigraphics v.14

CNC Programmer - Permanent ; 1999; BOEING Toronto Ltd. - Toronto, Ontario,

Canada

3D Solid Modeling, Tooling, Tools Design and Manufacturing Technologies for

Aircraft Wings Components using Unigraphics v.13 and Vericut in a UNIX

environment.

CNC Programmer / Tooling Designer - Permanent; 1998; Cyclone Manufacturing

Inc. - Mississauga, Ontario, Canada

Manufacturing Engineering, CNC Programming of complex aircraft structural

parts using Genesis software on Windows platform, as well as Tooling

Engineering using AutoCAD.

Mechanical Design Engineer - Permanent; 1994-1997; Daewoo - FSO Poland -

Warsaw, Poland

QS and ISO Environment. Using AutoCAD.

OTHER TRAININGS AND COMPETENCIES

Unigraphics training in BOEING, Toronto, with many years of experience.

Intensive PC and Workstation Training, thousands of hours of workind

practice. UNIX, Windows NT 4.0, 2000 Pro, and XP Pro 64, small to medium

group servers. MS Office, QuarkXpress, Photoshop, Corel Draw, Pascal,

Delphi, MS Visual Basic, Computer Graphics, Computer Hardware.

Six Sigma Training received at Boeing, Toronto facility.

INTERESTS AND ACTIVITIES

Target Shooting, Computers, Fishing, Mathematics, Alternative energy

sources ... and more.

Education evaluated in United States.

703-100 Cavell Ave. Toronto, ON, Canada phone: 413-***-****, 416-***-****

email: ***********@*****.***

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MICHAL WAGRODZKI, M.Sc.

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