Project Engineering

Technical Center

Curriculum Vitae

Personal Details

Name Mr. M AHESH SURESH VIBHUTE

Summary of Expertise and 10+ years of hands-on experience in Product design and development.

Experience W orked for reputed global Automotive and Industrial machinery Companies

like Caterpillar, General Motors, Greaves-Cotton, Ferrum, TAL and TATA

Motors and versed with their process and standards.

Expert in domain– Product Development, Teardown, Benchmarking, Reverse

Engineering and VA/VE.

Handling team of 12 engineers to meet customer’s expectations.

Implemented knowledge in Automotive Powertrain, Chassis System, CNC

Machine Tool Design and application engineering.

Expert in GD&T, Dimensional analysis.

Proficiency in software Pro/E, UG, Solid woks, 3DCS, AutoCAD with PLM

interface.

W orking extensively in 3D modeling, assembly, surfacing and manufacturing

drawings.

Proficient in communication with international teams.

Educational Qualifications

Graduate Engineer in Automobile engineering.

Project experience

Design & Development :

Concepts generation and new proposal for cost improvement ideas.

Drawings for supplier and assembly line with applying GD&T and for defining assembly sequence .

Quality checking for Tolerance Stack up work and GD &T.

Quality checking for New Drawing Creation/Detailing work as per GM Standards.

Project Documentation (BOM, Fastener matrix, DFMEA).

Project Execution :

Lead the projects by handling team of 12 engineers to meet customer’s expectations

Interaction with Cross Functional Team (CFT) members.

Task Assignment, Quality and Timeline Control for team members

Track of Minutes of Meeting, Weekly Review of the Projects and Open Issues.

Timely submission of work report, summary, documents and the presentation to the Project Management

and CFT (Cross Functional Team) members.

Tata AutoComp Systems Limited – Technical Centre

Sr. No. 280, Village Mann, Taluka Mulshi, Hinjewadi Phase II, PUNE – 411 057, Maharashtra, INDIA

Tel: +91 – 20 – 66755500 Fax: +91 – 20 – 66755400

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Major Projects:

Project 1: TACO – Product Development

W orked on Start to end product development of machine called ‘Centrifuge - Decanter’. Includes Market

survey, product specification decision, developing all subsystems and releasing for manufacturing.

Project 1: TACO – Benchmarking Domain

W orked on visual benchmarking Analysis and Value analysis of IP system for Class 1 (sub-compact) car.

Activities done - study of Physical Samples, Recorded Data, Output like BOM, comparison Reports,

VA/VE suggestions.

Project 2: TACO – Reverse engineering

Complete Reverse Engineering of Four Stroke Gasoline Engine (199.29 cc). Activities include

dismantling, scanning, measurement, fixing dimensions by tolerance stack-up analysis, modeling and

manufacturing drawing preparation.

Project 3: TACO – Teardown Domain

W orked on Teardown Analysis for Data collection and Value analysis of braking system for Class 1 (sub-

compact) car. Activities done - dismantling of brake system from Vehicle, study of Physical Samples,

Component/System Teardown, Recorded Data, and Reassembly. Output like BOM, Reports, VA/VE

suggestions.

Project 4: General Motors – Chassis Powertrain Domain

Dimensional analysis with temperature (thermal) variation study for designing Two -step Rocker arm and

Camshaft assembly to package in Cylinder Head.

Project 5: General Motors – Chassis Powertrain Domain

Design modification of Camcover to accommodate Vacuum pump in Cylinder Head Assembly using UG &

tolerance stack-up analysis.

Project 6: General Motors – Chassis Powertrain Domain

Concept design of Turbocharger–Heat shield cover: Designed 1.5 thick heat shield cover to protect

surrounding components from heat for Twin-Turbo V6 Gasoline engine.

Project 7: General Motors – Chassis Powertrain Domain

Clearance analysis to calculate minimum running clearance between: exhaust-valve and piston, intake-

valve and piston, spark-plug and piston.

Project 9: Caterpillar – Chassis Powertrain Domain

Created Group drawings by working on large engine assemblies. Includes creation of new group drawings

for functionality & feasibility purpose. Fastener GP, Engine Inlet & Exhaust GP, Valve GP, Lines GP (oil,

water, diesel), etc.

Project 10: TAL Manufacturing Solutions – CNC Machine Domain

W orked on ‘CNC SPM For Drilling & Tapping FA Beam’ for machine layout, Fixture Assembly, weldments,

tools assembly.

Software Knowledge

Team Center Automotive Engineering (TcAE)

Unigraphics-NX, Pro-E (W -2), AutoCAD

Stack Manager, 3DCS(Monte-Carlo Simulation)

Other Qualifications and Certifications

Successfully completed certification course in Base Engine Design from General Motors.

Successfully completed Teardown-benchmarking and VAVE training from certified & experienced expert at TACO.

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