Bob Guzman
815-***-**** ? **********@*****.***
Innovative Management Leader who turns operations into improved, well-
trained, competitive market contenders. Broad based experience in:
(Operations, LEAN Practices, Continuous Improvement). Expertise spans
operations and production management, manufacturing improvement projects,
training, safety, and quality initiatives.
Astute visionary ... skilled at enhancing stability and leveraging
corporate position through focused
Management
Results-oriented motivator... whose proactive mentorship promotes
cohesiveness, productivity and success.
Career History
Operations Consultant- serving small to mid-size private and public groups
2007-present
- Established operations systems and methods for front office,
production floor, warehouse operations.
- Negotiated low-cost training programs for technical and soft skill
training programs with vendors.
- Designed and implemented soft skill and technical training programs
and scheduling for manufacturing and service sector organizations.
- Developed and implemented metrics and operations performance tracking
tools for manufacturing companies.
- Established operations infrastructure for Not for Profit organization
with major partners, such as PETCO and PetSmart.
Production Manager - Handi-Foil Corporation - (Food/consumer products
packaging company)2005- 2006, Wheeling, IL
- Implemented LEAN manufacturing practices for thermoforming and foil
converting departments with the following results:
- Increased operating efficiency to from 72% to 88% in manufacturing
company of +$250 Million sales through operator skill training programs
and equipment improvements.
- Reduced scrap from 8% to less than 2% for multiple manufacturing
departments using line balancing, and employee and team leader
development.
- Implemented manufacturing processes that reduced labor costs by 15%.
- Developed and implemented employee skills program increasing operational
capability.
Consultant - Dunes consulting - serving small to mid-size private and
public groups - 2003- 2005
Counter Solutions - Operations/Performance Consultant for Home
Improvement Company - Naperville, IL
- Developed and implemented continuous improvement programs that reduced
Warranty claim resolutions from an average of 45 days to 18 days in
three months for Counter Solutions.
- Assessed customer requirements and sales trends to improve service and
profitability for Counter Solutions.
- Conducted front end task analysis and designed process documentation for
all Warranty and repair operations
Lucent Technologies - Lisle, IL
- Prepared and led career development initiatives for corporate divisions
of Lucent Technologies.
- Implemented train the trainer program for technical engineering
division.
Production Manager & Performance Consultant - Keson Industries Aurora, IL
2002
- Fueled 35% production increases within 4 months using LEAN manufacturing
practices; including implementation
of pace line assembly methods.
- Led continuous improvement team in design and production of new
products.
- Managed multiple product assembly lines integrating Kanban and Pull
systems.
- Realized $5 million inventory reduction in 1 year; launched
company's first JIT solution.
- Led 5 direct/40 indirect reports; managed $350K budget and up to $9
million inventory; charged with
establishing and launching new production facility. Reported to VP
of Operations.
- Facilitated standardized production rates for 5 assembly lines
supporting manufacturing of 20 different products.
Business Process Analyst-Hanchett Paper (Shorr Packaging/Odman Corporation)
Aurora, IL 1998 - 2001
(2000 -2001)
- Recruited by Director of Operations to head leadership development
program; performed requirements analyses and
identified needs assessments to create multi-department paradigm;
boosted overall customer satisfaction.
- Led process improvement team whose initiatives led to the redesign of
all interdepartmental processes including implementation of PeopleSoft
ERP application.
- Co-created leadership development strategies for 50+ mid- to senior-
level managers.
- Generated $400K+ annual cost reduction; brought training
initiatives in-house and eliminated redundancies
- Conducted training requirements analysis and needs assessment for
customer service, purchasing, A/P, A/R and logistics departments
resulting in development of competency based standards and performance
criteria.
Safety/Quality/Training Manager (1999- 2000)
- Promoted and moved to parent company to establish Training and
Safety programs for all branches.
- Established a quality program resulting in National Quality and Service
Awards from three Fortune 100 companies.
- Developed and executed effective safety program saving $118K in
workers' compensation premiums.
- Awarded $38K grant to fund additional in-house training for 200
employees and 50 + managers.
Production Supervisor (1998- 1999)
- Developed and implemented skills based pay, training and certification
program, for production employees and first
line supervisors that resulted in an increase of 15% in production.
- Supervised three direct and 20 indirect employees in daily production
requirements for industrial paper converter,
including scheduling, production reporting, employee development, EHS
compliance.
- Established continuous improvement team for production, warehouse
and customer service departments.
United States Army 1971 - 1997
Served in multiple positions of increasing rank and responsibility globally
at the tactical and strategic level. Promoted to the rank of Sergeant
Major, top enlisted rank in U.S. Army.
Senior Army Advisor, Utah National Guard, 1994-1997
- Served as a senior consultant to the Adjutant General and State Staff
on training, operations, and personnel
development for the Utah Army National Guard.
- Gained $1.5 million in additional training funds using TQM
methods; conducted audits to ensure total compliance.
- Prepared three organizations consisting of over 1100 members
for activation and deployment to Bosnia.
- Conducted training, operations and organizational assessments on a
daily basis for seven organizations consisting
of over 5000 members.
- Implemented training management and leadership programs that resulted
in three organizations receiving Malcolm
Baldrige Awards.
Leadership Division Director, U.S. Army Sergeants Major Academy 1991-1994
- Director of Leadership Training Department consisting of a staff of
15 trainers and training development
specialists responsible for leadership, communications, and
management development programs utilizing a
department budget of over $500,000.
- Trained 450 mid-level managers over a two-year period in leadership,
tactical and strategic operations, resource
management, conflict resolution and communications, using small group
instruction techniques.
Developmental leadership positions in global locations 1985 - 1991
- Prepared organization for deployment and led tactical combat unit in
Operation Desert Storm.
- Managed the daily operations of three tactical organizations, with
staffs of up to 129 personnel.
- Coached and mentored subordinates in leadership, organizational
management and operations.
Distributed Training Branch Chief, U.S. Army Field Artillery Center and
School 1978- 1985
Managed team of instructional developers in the design, development and
distribution of training support products
for use by organizations globally.
Teamed with vendors to develop Army's first prototype and fielded
versions of interactive computer based training
(CBT), for tactical computer operator proficiency and skills training.
Tactical Assignments in global locations - 1971 - 1978
Education & Training:
BS, Business Management, National-Louis University, Wheaton, IL, 2000 (GPA
4.0)
Lean Manufacturing Course, Continuous Improvement Processes, TQM,
Coaching/Mentoring Courses, Leader Assessment Development Program