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Engineer Quality Assurance

Location:
Pflugerville, TX, 78660
Posted:
July 24, 2010

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Resume:

TODD REYNOLDS

***** ******* ***** ****, ************, TX 78660

Home: 512-***-**** . Cell: 512-***-**** . e-mail: t-j-

********@**********.***

ENGINEERING PROFILE

Skilled electro-mechanical engineer with over 17 years of experience in

designing and manufacturing custom instrumentation for the nuclear power

industry. Solid management capabilities with a consistent track record of

meeting project and customer commitments. Detail driven with proven

success interfacing with internal and external customers.

AREAS OF EXPERTISE

Design for Project Management Regulatory Compliance

Manufacturability

Process Design 5S and Kaizen Solidworks

Product Lifecycle Lean Manufacturing AutoCAD

Customer Focus Just-in-Time MS Office

PROFESSIONAL EXPERIENCE

Nuclear Engineering Manager

Ultra Electronics, Nuclear Sensors and Process Instrumentation (Sept. 1998

- Present)

. Manage day to day activities and training of Engineering staff.

. Design pressure and temperature instrumentation for nuclear

environments.

. Prepare design drawings, environmental and stress analysis,

manufacturing and test documentation, purchased part specifications,

and all required customer submittal documents.

. Track and manage project schedules to ensure timely delivery.

. Provide engineering support to manufacturing for maintenance of

existing and implementation of new design, test, and inspection

processes.

. Provide engineering support to sales for generation of new design

quotations.

. Generate manufacturing cost estimates.

. Initiate and prepare engineering change orders (ECO's).

. Interact with Quality Assurance throughout all phases of design and

manufacturing to ensure adherence to quality requirements.

. Perform field support and service for instrumentation.

. Perform failure analysis and initiate corrective action.

Electrical Engineer - Etch, Common Engineering

Applied Materials (Nov. 1997 - Sept. 1998)

. Created electromechanical proposals, design drawings, component

specifications, bills of material and manufacturing procedures for

Customer Engineering Special (CES) modifications to Applied Materials'

standard equipment.

. Consulted with Product Marketing and Customer when creating proposals

to ensure design met customer's needs.

. Investigated and resolved supplier issues with purchased parts.

. Supported the manufacturing floor to resolve CES issues.

. Investigated non-conformances, created and implemented corrective

actions.

Project Engineer - Nuclear

Weed Instrument Co., Inc. (Mar. 1991 - June 1994 & Aug. 1995 - Oct. 1997)

. Designed pressure and temperature instrumentation for nuclear

environments.

. Prepared design drawings, environmental and stress analysis,

manufacturing and test documentation, purchased part specifications,

and all required customer submittal documents.

. Generated manufacturing cost estimates.

. Tracked and managed project schedules to ensure timely delivery.

. Provided engineering support to manufacturing for maintenance of

existing and implementation of new design, test, and inspection

processes.

. Initiated and prepared engineering change orders (ECO's).

. Interacted with Quality Assurance throughout all phases of design and

manufacturing to ensure adherence to quality requirements.

. Designed, assembled, and programmed test systems for on-site cross

calibration of in-service resistive temperature detectors.

. Performed field support and service for instrumentation.

. Performed failure analysis and initiate corrective action.

Customer Engineer

Xetel Corporation (June 1994 - August 1995)

. Interpreted and reviewed drawings, schematics and customer

requirements.

. Created assembly instructions and defined processes for manufacturing

printed circuit board assemblies.

. Created Pick and Place programs used to place surface mount

components.

. Designed and procured fixtures needed for production runs.

. Performed process and PCB assembly failure analysis.

. Created and implemented Engineering Change Orders.

Associate Engineer, A-12 & F-16 Flight Control Systems Testing

General Dynamics - Fort Worth Division (Feb. 1990 - Jan. 1991)

. Integrated the Hotbench Simulator used for engineering analysis of the

flight control system.

. Developed the Fortran programs and command files required to perform

testing.

. Performed testing of Operational Flight Program (OFP) updates using

the A-12 and F-16 flight simulators.

. Trouble-shot problems arising during or as a result of the testing.

. Developed Integrated System Test Documentation for Verification and

Validation testing of software and hardware versions of the OFP.

EDUCATION

. Bachelor of Science in Electrical Engineering, Graduated Dec.

1989

Kansas State University, Manhattan, KS

References Available On Request



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