Plant Maintenance

KISHOR R. TAPIAWALA

***, ********** *******,

Ghjarat Housing Board,

Bharuch - 392001

Phone-(M) 099******** / 906-***-****

Email Id: *****************@*****.***

********@*****.***

________________________________________________________________________

PERSONAL INFORMATION:

Date of Birth : 1st April 1963

Nationality : Indian

Marital Status : Married

Religion : Hindu

Language Known : English, Hindi, Gujarati

EDUCATIONAL QUALIFICATION:

> BE(Mechanical) - Passed with 63.5% marks (First class) from MS

university, Baroda

in May - 1989

> Post Diploma in Instrumentation & Control Engineering - Passed with

67%marks (Distinction) from A V Parekh Technical Institute, Rajkot in

April - 1983

> Diploma in Mechanical Engineering - Passed with 77% marks

(Distinction) from TEB Gujarat State SKJ Polytechnic Bharuch in April

- 1981.

> S.S.C - Passed with 60.75% marks (First Class) from Gujarat Secondary

Education Board Gandhinagar in March - 1978

EXPERIENCE:

At present I am working as an Assistant Manager (POWER & UTILITY) in

Videocon Industries Ltd. (a division of Videocon Narmada Glass), Bharuch

Manufacturing a Colour TV Glass shell from 22.12.1992 till date.

I am looking after New Project related activities / Modification work,

Operation & maintenance of Utility Equipment. I have executed Piping &

utility Equipment erection & commissioning during the execution of Project

in 1992-93 & in 2005 during expansion. Operation & Maintenance of Utilities

like process Pump sets, Air Compressors, Air Dryers, Air Conditioning

plants, Air handling units, Vapour Absorption Heat Pumps, Boilers, Hot

Water Generator, LPG Storage System, HSD Storage system, Industrial Waste

Water Treatment Plant, DM Water Plant, Soft Water Plant, Fire Protection

System.

1. Formulation and implementation of maintenance plans for preventive,

predictive and

breakdown maintenance for minimising machine down time of plant

machinery.

2. Implementing process re-designing and re-engineering for eliminating

wastages while

Enhancing plant efficiency and productivity.

3. Planning of maintenance activity and major overhauling and

reconditioning for

maximising equipment reliability.

4. Identification of root cause of machinery breakdown to initiate

corrective action.

5. Interact with outsourced service providers and negotiate for

favorable terms and

conditions of contract.

6. Training of frontline staff in maintenance planning and execution on

daily basis.

7. Maintaining optimum inventory level to ensure smooth operations

including,

maintaining adequate supply of spares.

8. Ensure compliance with environment and safety.

Project Related Activities:

The following project related activities are performed.

1. Designing of utility requirement for process / plant equipment

requirement along-with

consultant, collaborator and process group.

2. Preparing tender documents, floating inquires technical discussion

with the party,

preparing purchase order and work order etc.

3. Selection of utility equipments like Air Compressors, Process pump

sets, Vacuum

pumps, Air Dryers, Vapour Absorption Heat Pumps, Boilers, Hot

Water Generator,

LPG Storage system, HSD Storage system, Industrial Waste Water

Treatment plant, DM Water plant, Soft Water plant, Fire Protection

System etc.

4. Revamping / rebuilding of Old / Used equipments purchased from other

plant.

5. Co-ordination of work with consultant collaborator, contractor and

vendors.

6. Necessary follow-up with the contractor / vendors, etc. to expedite

the work.

7. Execution of work with the site team of contractor in stipulated

time.

8. Leading down the line staff like Engineers, and Supervisors etc.

The Details of Projects' Related Equipment / Systems & Activities:

1. - 125M3 x 1 Stream Canal Water Filtration System consists of

Receiving Tanks, Tube

Settler / Clarifier cum Thickner Pressure Send Filter, Filter

Press, Pumps, etc.

2 - 8 Nos. of 3000 M3/Hr Capacity each Old Joy Cooper Make Centrifugal

Air Comp.

- 9 Nos. of 1500 M3/Hr Capacity each Kirloskar Make Reciprocating Air

Compressor.

- 2 Nos. of 2000 M3/Hr Capacity each Old Hitachi USA Make Rotary

Screw Comp.

3. - 4 Nos. 8000M3/Hr Capacity each Old Air Dryer Make Pneumatec USA

- 3 Nos. 2000M3/Hr Capacity Make Purif Air Baroda.

4 - Process pumps Ranges from 50 M3/Hr to 600 M3/Hr Make Kirloskar

Brothers Ltd

5. - 1 x 700 TR Flue Gas cum Natural Gas Fired Vapour Absorption Heat

Pump (VAHP)

- 1 x 250 TR Steam cum Natural Gas Fired Vapour Absorption Heat

Pump (VAHP)

- 2 x 150 TR Steam cum Natural Gas Fired Vapour Absorption Heat Pump

(VAHP)

6. - 2 x 1.5 Ton Capacity having three pass fire tube Revotherm Boiler

Make Thermax

7. - 16.5 M3/Hr x 2 Stream Ion Exchange make DM Plants.

- 5 M3/Hr x 2 Stream Ion Exchange make DM Plants.

8. - 2 Nos. 600 M3/Hr (200 M3 /Hrs x 3 Cell) Capacity each & 1 No. of

single cell 600

M3/Hr Capacity Paharpur Make Cooling Tower.

- 1 x 80M3/Hr single cell Paharpur make Cooling Tower.

9. - 75 MT x 2 Nos. LPG Storage Bullets with LPG - Air Mixing system for

stand by fuel

requirement in case of failure of Natural Gas Supply.

-3 x 50MT LPG storage bullet with LPG air mixing system for stand by

fuel requirement

In case of failure of Natural Gas supply.

10. - 1 x 2.5 Ton Co-generation plant for Heal Recovery system of Thermax

Ltd. Pune.

based on dual fuel gas Genset. (WHRB)

- Relocation of 1 x 2.5 Ton Co-generation Plant for Heat

Recovery system of Thermax

Ltd. Pune on natural gas based Genset.

11. - Air Handling Units Capacity 10 to 30 TR x 34 Nos. each.

12. Fire Hydrant System Consists of

- Jocky Pump Capacity 10.8 M3/Hr having 88 MTr Head - 2 Nos.

- Motor Driven Main Electric Pump, 600 Mr/Hr, 88 Mtr Head - 1 No.

- Diesel Engine Driven Main Pump 600 M3/Hr, 88 Mtr Head - 1 No.

- Motor Driven Main Electric Pump, 410 Mr/Hr, 53 Mtr Head - 1 No.

- Diesel Engine Driven Main Pump, 410 M3/Hr, 53 Mtr Head - 1 No.

- Single Hydrants -250 Nos, Double Hydrants -18 Nos, Water Monitors

System - 6nos

LPG Sprinkler System - 6 Nos.

Operation and Maintenance:

Following are the major objectives, which are being performed.

1. Smooth operation of utility system.

2. Continuous & uninterrupted supply of utilities / power as per

production / process.

3. Spare planning.

4. Inventory management.

5. Cost saving.

6. Preventive maintenance planning and execution.

7. Manpower handling of Engineers / Supervisor / Technical Assistants -

18 nos.

Operator / Technician - 54 Nos.

8. ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 & mySAP

implementation.

ACHIEVEMENT:

1. Erection & Commissioning of Utility equipment like Air Compressors by

Joy Cooper USA, Process pump sets of Kirloskar Brothers Ltd. Air

Dryers by Pnumatac USA, Vapour Absorption Heat Pumps and Boilers by

Thermax Pune, LPG System by OGPE Delhi, DM Plant by Ion Exchange, Fire

Protection System by Mather and Platt etc.

2. Erection and Commissioning of Wartsila Dual Fuel Genset Capacity 6.04

MW of

Wartsila India Ltd. Mumbai.

3 Erection and Commissioning of Caterpillar Genset Capacity 2.475

MW of Caterpillar

USA.

4 Waste Heat Boiler for Co-Generation Plant Capacity 2.5 T based

on Dual fuel gas

Government Liasioning / Statutory Requirement:

Liasioning with Government bodies like Boiler Inspector for Boiler Renewal

inspection.

Computer Skill:

- mySAP (System Application Product in Data Processing -Advance

Version)

- Working with SAP system for the implementation and operation of

maintenance

module and daily routine operation.

- Microsoft word, Excel operation for the routine work.

ISO 9001:2008, ISO 14001: 2004, OHSAS 18001: 2007

- Preparing and maintaining documents.

Previous Employment:

1. Worked in Indian Petro-chemical Corporation Ltd. Baroda from Oct-1982

to Nov-1992

2. Worked with L.P. Gas Equipment Pvt. Ltd. Bharuch from Oct-1981 to Sep-

1982.

Previous Experience:

1. Maintenance, trouble shooting and calibration of plant process

instrumentation system,

measurement and control of various parameters such as Pressure,

Temperature,

Flow, Level, pH, TDS etc.

2. PID / Temperature controller Pneumatic / motorized control valve etc.

3. Various control system, interlock system used for process control.

I declare that the above written particulars are true to the best of my

knowledge and belief.

I hope above details will be sufficient for your requirement and will be

grateful to you if you can give me an opportunity to speak to you.

Thanking you and awaiting for your favorable reply.

Yours truly,

(Kishor Tapiawala)

M: 992**-*****

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