Jag Mohan Singh
DCS Engineering Manager (C&I controls Manager, Plant Optimization)
Experience Summary:
Twenty six years' experience as Project control working with
instrumentation and process control. Experience includes DCS configuration
and programming, Graphics buildup, P& IDs, startup commissioning and
maintenance, project controls, subcontractor supervision, and new
installations, proposal evaluation and contract negotiations. Experienced
in design of I&C for Power, FGD, WFGD, AQCS, SCR, HRSG water and wastewater
treatment plants. Oil refineries. Developed and reviewed I&C-related
modification packages. Handled construction and checkout of control panels,
project management, and scheduling, Hardware design.
Developing Projects detailed design, P&IDs, loop designs, Installation of
hardware and Software and Networking, eDB historian installation, SAMA
buildup, Programming, Strategy writing and Build up and convert to SAMA
logics, TCP/IP, Ethernet protocol, PLC interfaces, third party I/O
interface with DCS system. RTU Data transfer, Graphics building and
testing, Loop checks, Documentation and Procedure writing and executions.
Projects involve Waste water treatment plant, Power generations.
Writing in house standard write-ups.
Experience
Direct Energy PC, Upstream division (August 2012 - April 30, 2014)
DCS Plant Optimization Manager.
Worked as Plant Optimization Engineering Manager and leading a team of
Engineers in DCS Instrumentation and Implementation of Gas power plants
(Frontera power generation, Bastrop power plant and Paris power plant) For
direct Energy, CGCT, combined cycle Plant, with GE turbines. Scheduling
Shutdowns, New projects and, Instrumentation related projects and
transmittals, co-ordination between outside vendors and Plant personnel's
for project activities and design inputs. Writing test procedures,
generating documentations including Plant P&IDs, FDs, SAMA,s Preparing for
FAT/SAT for new projects.
Invensys PLC, Nuclear division(May 2011 - August 2012)
Senior I & C Engineer Lead
Worked as Lead Application Engineer and lead a team of Engineers in DCS
hardware design (Non safety and safety groups) and Implementation of
Nuclear power plant (2 100mwe) For china Nuclear plants Fuqing Unit 1&2,
3&4, Fangjiashan unit 1&2, Hainan unit 1& 2, Co-ordination meetings with
clients and localization Team in china and in USA. Responsible of managing
DCS Hardware Design, software and graphics design, CGD, per NRC/REG guide
requirements and international nuclear codes. Scheduling and project
deliverables according to Clients Schedule, project transmittals, co-
ordination between other departments for project activities and design
inputs. Writing procedures and CPAR. Triconix design and hardware
developments.
Responsible for the schedule, resource planning and task assignments for
the group to ensure successful delivery of the non-safety (NC) as well as
the safety-related (NC+) DCS software for the 8 NPPs. Overall Lead Engineer
for the safety related (NC+) controls and automation systems for 8 new
Nuclear Power Plants (AREVA-designed; Fuqing Units 1& 2 and 3&4 and
Fangjiashan Unit 1&2, Hainan Unit 1&2 ).
Systems included: Anticipated Transient without Trip ATWT, Reactor Safety
Injection and containment spray, various nuclear-island control systems,
RPS and CVCS ( chemical and volume control system. ) For 1E hardware
certification and controls, for BMS, ESD (Emergency shutdown), FGS (Fire
gas system) gas compressors and steam compressors.
CPR-1000 Fuqing NPP - Units 1 and 2, Unit 3 and 4, CNP-600 Hainan NPP -
Units 1 and 2, Fangjiashan unit 1 & 2.
Assigned tasks and monitored progress of sub-suppliers as well as other
Global Invensys Centers in Slovakia, Egypt and China. Closli work with I
V&V group for validation, Quality Assurance team to resolve any
documentation and traceability issues according to industry standards such
as ISO9001, IEEE 1012 and NRC 10CRF50. Creating traceability documents such
as system requirement specifications, software requirement specifications,
software detail descriptions, engineering procedures, change tracking form
and corrective preventative action requests to meet the requirements for
all nuclear regulatory agencies. Provide control solutions to NC+ (safety
related, safety environment control) on Foxboro I/A control system;
responsibilities include maintaining an I/O database and DCS, integration
and testing
Hitachi America, Limited, Power system. (March 2007 - august 1, 2010)
Senior I&C engineer.
Worked as Lead I & C engineer and responsible for Power plants contracts
and Proposal supports, DCS system and controls.
Project Highlights:
Trimble County Selective Catalyst Reduction Project Unit 2, for coal fired
Steam Generator, Bedford, Kentucky, USA
Worked as Lead I & C Engineer for SCR design and controls, AFCU skid,
Instrumentation P&IDs development, Logics development, datasheet, Database
and SAMA implementation, Instrument specification developments and
Requisitions, Point to point wiring, Vendor drawings checkups, Detailed I &
C drawings. Outside venders supervisions.
Worked as Lead I & C Engineer for SCR design and controls on PSEG Hudson
Unit 2, Selective Catalyst Reduction, Backend Technology, Jersey City, NJ,
SCR Design engineering, AFCU skid, Instrumentation P&ID design and reviews,
digital and analog Logics, Instruments datasheets developments, I/O
Databases and SAMA. Detailed I & C drawings, PLC panel layout drawings and
AFCU skid cabinet drawings, RTU drawings Review.
Worked on Proposals For AQCS, FGD, WFGD, BOP For Sutherlands Project,
Sunbury Project, Nevada AQCS and Nevada Supercritical boiler Proposals.
Generated P& IDs for all above projects and Proposal deliverables.
Worked On many proposals for FGD, WFGD, Supercritical Boiler, SCR for cost
estimation inputs, and schedule inputs.
Experience:
Lead DCS Engineer ( project Lead), Emerson Process Management (nov 1999 -
May 2006)
Worked on the City of San Diego Waste Water Department COMNET projects at
Point Loma Responsible for building and testing of operator interface,
control design/generation for HOGS.
Served as Lead DCS Engineer for the San Diego COMNET Water Treatment and
Reclamation Project; automation and networking for San Diego and control
Building and Maintenance for SBWRP, 1999-2002
Ovation Unix, Network setup and configuration (FDDI/CDDI Protocol), system
setup and installation of Ovation software, software design/generation
using control builder. Plant start up.
Also used PC as controller for in-house programming. Reviewed technical
content of P&ID, Loop Diagrams, Specifications, and Control Strategies.
Project details: City of San Diego Waste water treatment Plant,
Metropolitan operation center, city of san Diego, CA.
Worked as Lead Engineer for Ovation retrofit, HOGS, Compressor controls
with Ovation system and Generators Controls, SCR system.
Ovation XP, Control network topology,
Responsibilities include designing of network topology (FDDI/CDDI), Fast
Ethernet, GBIC, under Windows NT/ UNIX / WINDOWS 2000 environment, Hardware
assessment and placement Detailed Design. Historian Database and Crystal
reports.
Project details: City of San Diego Metropolitan Wastewater Department (Pump
Stations Pump station Project) 2002 -2003
Responsibilities includes Detailed design of Pump station 1 and pump
station 2, control room design, Interface to existing PLC and New PLCs.
Hardware ordered and installation, simulation at test floor.
Installation of new hardware, network setup and configuration Fast Ethernet
Protocol). Solution of Enterprises Network DMZ LAN connection for remote
accesses and WAN connection. System setup and installation of Ovation
software, software design/generation using control builder. Start up with
Loop checking and system testing, troubleshooting, power distribution, and
operator interface designs.
Writing hardware and software submittals. Hardware Factory acceptance and
load and performance test.
Reviewed technical content of P&ID, Loop Diagrams, Specifications, and
Control Strategies submitted.
Project details: City of San Diego Metropolitan Wastewater Department
(SOUTHBAY Project)
Responsible for implementation and control Building and Maintenance for
SBWRP, 1999-2002
Responsibilities include installation of new hardware, Ovation Unix,
network setup and configuration (FDDI/CDDI Protocol), system setup and
installation of Ovation software, software design/generation using control
builder. Written Hardware test procedure and Acceptance test with customer
in field. Answer to RFI & RFP. Also experienced with testing,
troubleshooting, power distribution, and operator interface designs.
Reviewed technical contents of technical specs, P&ID, Loop Diagrams,
Specifications, and Control Strategies submitted.
Project details: Wisconsin Energy, Power plant phase I,
Ovation XP, DCS software development, Writing strategy conversion, Ovation
system load, Controller configuration, FAT with client on ovation system.
Build graphics macros and tested.
Build and tested BOP( balance of plant) Condensate recovery, Feed water
controls System, Flue Gas Desulphurization, Fossil, Cogeneration, Toshiba
turbine controls build, combined heat and power (CHP), Selective catalytic
Reduction (SCR), NOx, Emission controls, FLOx, Wet scrubber controls, Gas
suspension Absorption system controls, SAMA and Related Graphics on
Ovation system.
Scrubber (SCR System), Heat recovery steam generation (HRSG), Coal
Handling. Waste water treatment in power plant, Belt conveyer system and
controls.
Project details: Sunflower Holcomb Power, Kansas DCS system worked as lead
engineer for system configuration, FAT testing with client, On different
part of the Power generation, and controls
Build Logics controls SAMA, BMS, Pulverizer operations and controls, for
water distillation plant sequences, Boiler's FD & ID fan sequences logics
and testing, BOP, and FGD, Combined recycle plant, Ash handling, turbine
logics. Breaker logics, including graphics generation and testing.
Convert the PLC logic to SAMA and embedded to Ovation DCS system. Third
Party Interfaces, MOdbus interfaces with Ovation system.
Telcordia Technologies. 1,Telecordia drive Piscataway NJ . 08544
Telecommunication (1997 -1998)
Served as Senior performance Engineer. IT project managing, performance,
Provide on site expertise in process and logic developments and solution,
Leading the team of Testing systems development, strategies and test
system . securities and LAN/WAN network, TCP/IP protocols. Develop
documentation and specification proprietary to the system. System admin
network support .
Fisher Scientific Inc. 7410, Reagent lane, Fairlawn NJ 07410.
Chemical Plants (1994 -1997)
Served as Process and Instrumentation Engineer. Provide on site expertise
in process control development and new installation, Process and packaging
upgrade, waste treatment, water filter system upgrade to modernization.
Recommending Instrumentation for improvement of process and product
quality, developing specification, bid packages, Justification write ups,
Purchases and implementation.
Supervisor outside contractors, sub contractors for new installation and
test run, In house maintenance personals, providing technical and
engineering supports to other departments.
Installed new Scrubber in Bridgewater facility for fisher and commissioned
it with controls.
Manage project cost, Timeline & standard with all safety measures which
apply to chemical plants. (NEC, OSHA, NFPA standards etc) work involved
FAT/SAT, QA/QC site survey, P&ID development, Process modification, in
batch plant, SIS, SIL, Implementation.
Kuwait National Petroleum Company, Kuwait
Mina Abdulla Oil Refinery (Gov. of Kuwait) 1986-1993 ( Lost job due to
Kuwait invasion, rejoined in feb 1992)
Served in Kuwait national petroleum company oil refinery, Instrumentation &
system Honeywell TDC 2000, DCS design, Retrofit designing of DCS and
Instrumentation, installation and Commissioning, FAT and maintenance.
Designing and developing as builds, and Reviews of O&M manuals,
Independently handling the round the clock shifts operation as a team head
leader, responsible for the instrumentation in different plant in
continuous production. (Nine Local control rooms and one Central control
room), Crude handling, Coker unit, Crude Distillation unit, Hydrocarbon
units, Vacuum tower, Sulfur unit, Utilities, rotatory equipment's water
Treatment plant Plants etc.
Worked on T.D.C 3000 Honeywell DCS system, Bailey Network 90, Allen Bradley
PLC 3 & 5, Adviser 2+, Taylor Mod 30 & 300, Foxboro DCS system. Also worked
for the field instrumentation and maintenance, PM shutdowns, refinery DCS
upgrade, and Revamp projects. Refinery gas plant modernization.
Worked on revamp of condensate recovering units (cooper Bessemer 5 stage,
7stages and 9 stages), Demaag centrifugal compressors, gas turbines, (
Ruston, solar, Rolls-Royce, GE frame 3 &5), overhaul and shutdown and
restructure of Pneumatic/ electronic instrumentation.
Work includes, DCS, SIS, EDS,, Jr. staff mentoring, Identification of
root cause analysis, P&ID development.
Related Skills:
Project management and implementation of project within timeline.
Safety orientation, to subcontractors and OSHA, NFPA regulation.
Software reviews, developed P&IDs, PFDs, Detailed design, wiring diagrams,
installation details, and loop diagrams, RFP, RFI, Documentation and
submittals.
Supervised design, installation, and startups loop checks etc.
Resolved field problems during project construction and startup.
Software Experience:
Oracle 7.3, Oracle 8.0, Power Builder, Client Server Architecture, UNIX,
Ovation ( solaris), Ovation NT, Ovation Win 2K Ovation Windows XP.
Invensys I/A system configuration V 8.00.
PLC Programming, Datalink interfaces, third Part I/O.
Relay Logic. Ovation 1.2 controls Programming, Graphics designing and
testing.
Sun Microsystems Solaris (UNIX) Operating System Windows NT, Windows 2000.
Cabletron / Cisco Network Design TCP/IP - Ethernet and FDDI.
Primavera Project Planner 4.0, Autocad 2000, Crystal reports
Microsoft, Word, Excel. Power point, Access.
Special on the job training on Ovation DCS controls system.
Certificate Training in Foundation field-bus technology.
Special training on unix/ Windows 2000/XP networking.
Special on the job training in Honeywell T.D.C 2000/3000 DCS system.
Intools
Certificate course on Computers from New York Technical Institute.
Training on SUN platform for SYBASE & POWER BUILDER Windows bases
programming from Nu-ware Technology NJ
AutoCAD 13/Autocad14/AutoCAD 2000/Bentley Micro station 8.
Certificate in Data communication.
Education:
BA, Arts Delhi University, 1982
Certificate, Introduction to IBM, New York City Technical College, 1994
National Trade Certificate diploma, Instrumentation, Industrial Training
Institute, 1980
Others:
Senior Member if ISA.
abl5ff@r.postjobfree.com
Tel: (832) 319- 4001