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Engineer Power Plant

Location:
Houston, TX
Posted:
January 24, 2015

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Resume:

Jag Mohan Singh

DCS Engineering Manager (C&I controls Manager, Plant Optimization)

Experience Summary:

Twenty six years' experience as Project control working with

instrumentation and process control. Experience includes DCS configuration

and programming, Graphics buildup, P& IDs, startup commissioning and

maintenance, project controls, subcontractor supervision, and new

installations, proposal evaluation and contract negotiations. Experienced

in design of I&C for Power, FGD, WFGD, AQCS, SCR, HRSG water and wastewater

treatment plants. Oil refineries. Developed and reviewed I&C-related

modification packages. Handled construction and checkout of control panels,

project management, and scheduling, Hardware design.

Developing Projects detailed design, P&IDs, loop designs, Installation of

hardware and Software and Networking, eDB historian installation, SAMA

buildup, Programming, Strategy writing and Build up and convert to SAMA

logics, TCP/IP, Ethernet protocol, PLC interfaces, third party I/O

interface with DCS system. RTU Data transfer, Graphics building and

testing, Loop checks, Documentation and Procedure writing and executions.

Projects involve Waste water treatment plant, Power generations.

Writing in house standard write-ups.

Experience

Direct Energy PC, Upstream division (August 2012 - April 30, 2014)

DCS Plant Optimization Manager.

Worked as Plant Optimization Engineering Manager and leading a team of

Engineers in DCS Instrumentation and Implementation of Gas power plants

(Frontera power generation, Bastrop power plant and Paris power plant) For

direct Energy, CGCT, combined cycle Plant, with GE turbines. Scheduling

Shutdowns, New projects and, Instrumentation related projects and

transmittals, co-ordination between outside vendors and Plant personnel's

for project activities and design inputs. Writing test procedures,

generating documentations including Plant P&IDs, FDs, SAMA,s Preparing for

FAT/SAT for new projects.

Invensys PLC, Nuclear division(May 2011 - August 2012)

Senior I & C Engineer Lead

Worked as Lead Application Engineer and lead a team of Engineers in DCS

hardware design (Non safety and safety groups) and Implementation of

Nuclear power plant (2 100mwe) For china Nuclear plants Fuqing Unit 1&2,

3&4, Fangjiashan unit 1&2, Hainan unit 1& 2, Co-ordination meetings with

clients and localization Team in china and in USA. Responsible of managing

DCS Hardware Design, software and graphics design, CGD, per NRC/REG guide

requirements and international nuclear codes. Scheduling and project

deliverables according to Clients Schedule, project transmittals, co-

ordination between other departments for project activities and design

inputs. Writing procedures and CPAR. Triconix design and hardware

developments.

Responsible for the schedule, resource planning and task assignments for

the group to ensure successful delivery of the non-safety (NC) as well as

the safety-related (NC+) DCS software for the 8 NPPs. Overall Lead Engineer

for the safety related (NC+) controls and automation systems for 8 new

Nuclear Power Plants (AREVA-designed; Fuqing Units 1& 2 and 3&4 and

Fangjiashan Unit 1&2, Hainan Unit 1&2 ).

Systems included: Anticipated Transient without Trip ATWT, Reactor Safety

Injection and containment spray, various nuclear-island control systems,

RPS and CVCS ( chemical and volume control system. ) For 1E hardware

certification and controls, for BMS, ESD (Emergency shutdown), FGS (Fire

gas system) gas compressors and steam compressors.

CPR-1000 Fuqing NPP - Units 1 and 2, Unit 3 and 4, CNP-600 Hainan NPP -

Units 1 and 2, Fangjiashan unit 1 & 2.

Assigned tasks and monitored progress of sub-suppliers as well as other

Global Invensys Centers in Slovakia, Egypt and China. Closli work with I

V&V group for validation, Quality Assurance team to resolve any

documentation and traceability issues according to industry standards such

as ISO9001, IEEE 1012 and NRC 10CRF50. Creating traceability documents such

as system requirement specifications, software requirement specifications,

software detail descriptions, engineering procedures, change tracking form

and corrective preventative action requests to meet the requirements for

all nuclear regulatory agencies. Provide control solutions to NC+ (safety

related, safety environment control) on Foxboro I/A control system;

responsibilities include maintaining an I/O database and DCS, integration

and testing

Hitachi America, Limited, Power system. (March 2007 - august 1, 2010)

Senior I&C engineer.

Worked as Lead I & C engineer and responsible for Power plants contracts

and Proposal supports, DCS system and controls.

Project Highlights:

Trimble County Selective Catalyst Reduction Project Unit 2, for coal fired

Steam Generator, Bedford, Kentucky, USA

Worked as Lead I & C Engineer for SCR design and controls, AFCU skid,

Instrumentation P&IDs development, Logics development, datasheet, Database

and SAMA implementation, Instrument specification developments and

Requisitions, Point to point wiring, Vendor drawings checkups, Detailed I &

C drawings. Outside venders supervisions.

Worked as Lead I & C Engineer for SCR design and controls on PSEG Hudson

Unit 2, Selective Catalyst Reduction, Backend Technology, Jersey City, NJ,

SCR Design engineering, AFCU skid, Instrumentation P&ID design and reviews,

digital and analog Logics, Instruments datasheets developments, I/O

Databases and SAMA. Detailed I & C drawings, PLC panel layout drawings and

AFCU skid cabinet drawings, RTU drawings Review.

Worked on Proposals For AQCS, FGD, WFGD, BOP For Sutherlands Project,

Sunbury Project, Nevada AQCS and Nevada Supercritical boiler Proposals.

Generated P& IDs for all above projects and Proposal deliverables.

Worked On many proposals for FGD, WFGD, Supercritical Boiler, SCR for cost

estimation inputs, and schedule inputs.

Experience:

Lead DCS Engineer ( project Lead), Emerson Process Management (nov 1999 -

May 2006)

Worked on the City of San Diego Waste Water Department COMNET projects at

Point Loma Responsible for building and testing of operator interface,

control design/generation for HOGS.

Served as Lead DCS Engineer for the San Diego COMNET Water Treatment and

Reclamation Project; automation and networking for San Diego and control

Building and Maintenance for SBWRP, 1999-2002

Ovation Unix, Network setup and configuration (FDDI/CDDI Protocol), system

setup and installation of Ovation software, software design/generation

using control builder. Plant start up.

Also used PC as controller for in-house programming. Reviewed technical

content of P&ID, Loop Diagrams, Specifications, and Control Strategies.

Project details: City of San Diego Waste water treatment Plant,

Metropolitan operation center, city of san Diego, CA.

Worked as Lead Engineer for Ovation retrofit, HOGS, Compressor controls

with Ovation system and Generators Controls, SCR system.

Ovation XP, Control network topology,

Responsibilities include designing of network topology (FDDI/CDDI), Fast

Ethernet, GBIC, under Windows NT/ UNIX / WINDOWS 2000 environment, Hardware

assessment and placement Detailed Design. Historian Database and Crystal

reports.

Project details: City of San Diego Metropolitan Wastewater Department (Pump

Stations Pump station Project) 2002 -2003

Responsibilities includes Detailed design of Pump station 1 and pump

station 2, control room design, Interface to existing PLC and New PLCs.

Hardware ordered and installation, simulation at test floor.

Installation of new hardware, network setup and configuration Fast Ethernet

Protocol). Solution of Enterprises Network DMZ LAN connection for remote

accesses and WAN connection. System setup and installation of Ovation

software, software design/generation using control builder. Start up with

Loop checking and system testing, troubleshooting, power distribution, and

operator interface designs.

Writing hardware and software submittals. Hardware Factory acceptance and

load and performance test.

Reviewed technical content of P&ID, Loop Diagrams, Specifications, and

Control Strategies submitted.

Project details: City of San Diego Metropolitan Wastewater Department

(SOUTHBAY Project)

Responsible for implementation and control Building and Maintenance for

SBWRP, 1999-2002

Responsibilities include installation of new hardware, Ovation Unix,

network setup and configuration (FDDI/CDDI Protocol), system setup and

installation of Ovation software, software design/generation using control

builder. Written Hardware test procedure and Acceptance test with customer

in field. Answer to RFI & RFP. Also experienced with testing,

troubleshooting, power distribution, and operator interface designs.

Reviewed technical contents of technical specs, P&ID, Loop Diagrams,

Specifications, and Control Strategies submitted.

Project details: Wisconsin Energy, Power plant phase I,

Ovation XP, DCS software development, Writing strategy conversion, Ovation

system load, Controller configuration, FAT with client on ovation system.

Build graphics macros and tested.

Build and tested BOP( balance of plant) Condensate recovery, Feed water

controls System, Flue Gas Desulphurization, Fossil, Cogeneration, Toshiba

turbine controls build, combined heat and power (CHP), Selective catalytic

Reduction (SCR), NOx, Emission controls, FLOx, Wet scrubber controls, Gas

suspension Absorption system controls, SAMA and Related Graphics on

Ovation system.

Scrubber (SCR System), Heat recovery steam generation (HRSG), Coal

Handling. Waste water treatment in power plant, Belt conveyer system and

controls.

Project details: Sunflower Holcomb Power, Kansas DCS system worked as lead

engineer for system configuration, FAT testing with client, On different

part of the Power generation, and controls

Build Logics controls SAMA, BMS, Pulverizer operations and controls, for

water distillation plant sequences, Boiler's FD & ID fan sequences logics

and testing, BOP, and FGD, Combined recycle plant, Ash handling, turbine

logics. Breaker logics, including graphics generation and testing.

Convert the PLC logic to SAMA and embedded to Ovation DCS system. Third

Party Interfaces, MOdbus interfaces with Ovation system.

Telcordia Technologies. 1,Telecordia drive Piscataway NJ . 08544

Telecommunication (1997 -1998)

Served as Senior performance Engineer. IT project managing, performance,

Provide on site expertise in process and logic developments and solution,

Leading the team of Testing systems development, strategies and test

system . securities and LAN/WAN network, TCP/IP protocols. Develop

documentation and specification proprietary to the system. System admin

network support .

Fisher Scientific Inc. 7410, Reagent lane, Fairlawn NJ 07410.

Chemical Plants (1994 -1997)

Served as Process and Instrumentation Engineer. Provide on site expertise

in process control development and new installation, Process and packaging

upgrade, waste treatment, water filter system upgrade to modernization.

Recommending Instrumentation for improvement of process and product

quality, developing specification, bid packages, Justification write ups,

Purchases and implementation.

Supervisor outside contractors, sub contractors for new installation and

test run, In house maintenance personals, providing technical and

engineering supports to other departments.

Installed new Scrubber in Bridgewater facility for fisher and commissioned

it with controls.

Manage project cost, Timeline & standard with all safety measures which

apply to chemical plants. (NEC, OSHA, NFPA standards etc) work involved

FAT/SAT, QA/QC site survey, P&ID development, Process modification, in

batch plant, SIS, SIL, Implementation.

Kuwait National Petroleum Company, Kuwait

Mina Abdulla Oil Refinery (Gov. of Kuwait) 1986-1993 ( Lost job due to

Kuwait invasion, rejoined in feb 1992)

Served in Kuwait national petroleum company oil refinery, Instrumentation &

system Honeywell TDC 2000, DCS design, Retrofit designing of DCS and

Instrumentation, installation and Commissioning, FAT and maintenance.

Designing and developing as builds, and Reviews of O&M manuals,

Independently handling the round the clock shifts operation as a team head

leader, responsible for the instrumentation in different plant in

continuous production. (Nine Local control rooms and one Central control

room), Crude handling, Coker unit, Crude Distillation unit, Hydrocarbon

units, Vacuum tower, Sulfur unit, Utilities, rotatory equipment's water

Treatment plant Plants etc.

Worked on T.D.C 3000 Honeywell DCS system, Bailey Network 90, Allen Bradley

PLC 3 & 5, Adviser 2+, Taylor Mod 30 & 300, Foxboro DCS system. Also worked

for the field instrumentation and maintenance, PM shutdowns, refinery DCS

upgrade, and Revamp projects. Refinery gas plant modernization.

Worked on revamp of condensate recovering units (cooper Bessemer 5 stage,

7stages and 9 stages), Demaag centrifugal compressors, gas turbines, (

Ruston, solar, Rolls-Royce, GE frame 3 &5), overhaul and shutdown and

restructure of Pneumatic/ electronic instrumentation.

Work includes, DCS, SIS, EDS,, Jr. staff mentoring, Identification of

root cause analysis, P&ID development.

Related Skills:

Project management and implementation of project within timeline.

Safety orientation, to subcontractors and OSHA, NFPA regulation.

Software reviews, developed P&IDs, PFDs, Detailed design, wiring diagrams,

installation details, and loop diagrams, RFP, RFI, Documentation and

submittals.

Supervised design, installation, and startups loop checks etc.

Resolved field problems during project construction and startup.

Software Experience:

Oracle 7.3, Oracle 8.0, Power Builder, Client Server Architecture, UNIX,

Ovation ( solaris), Ovation NT, Ovation Win 2K Ovation Windows XP.

Invensys I/A system configuration V 8.00.

PLC Programming, Datalink interfaces, third Part I/O.

Relay Logic. Ovation 1.2 controls Programming, Graphics designing and

testing.

Sun Microsystems Solaris (UNIX) Operating System Windows NT, Windows 2000.

Cabletron / Cisco Network Design TCP/IP - Ethernet and FDDI.

Primavera Project Planner 4.0, Autocad 2000, Crystal reports

Microsoft, Word, Excel. Power point, Access.

Special on the job training on Ovation DCS controls system.

Certificate Training in Foundation field-bus technology.

Special training on unix/ Windows 2000/XP networking.

Special on the job training in Honeywell T.D.C 2000/3000 DCS system.

Intools

Certificate course on Computers from New York Technical Institute.

Training on SUN platform for SYBASE & POWER BUILDER Windows bases

programming from Nu-ware Technology NJ

AutoCAD 13/Autocad14/AutoCAD 2000/Bentley Micro station 8.

Certificate in Data communication.

Education:

BA, Arts Delhi University, 1982

Certificate, Introduction to IBM, New York City Technical College, 1994

National Trade Certificate diploma, Instrumentation, Industrial Training

Institute, 1980

Others:

Senior Member if ISA.

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Tel: (832) 319- 4001



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