Project Manager Engineer

Philip M. Rose

**** **** ******** ( Mount Juliet, TN 37122

615-***-**** ( ***********@*****.***

CHEMICAL ENGINEER

Six Sigma ~Process Development ~ Project Management

Quality Control ~ Personnel Management

In-depth experience in process and product development and high volume

manufacturing of extruded products and composite structures. Expertise

includes Six Sigma methodologies, experimental design, project management,

Statistical Process Control (SPC), quality systems (ISO9000, QS9000),

technical training, and supervision.

Notable accomplishments include:

. Development of a major redesign of product line to increase performance

at a reduced cost.

. Project management of the installation of a $3 million state-of-the-art

fiber-spinning unit, oversight of the project budget and coordination of

the construction and workflow to meet the five-month deadline. Developed

all process parameters and operational documentation for the unit.

. Optimized production capabilities by proposing and implementing equipment

and procedural changes which increased production 33% with no increase in

workforce.

PROFESSIONAL EXPERIENCE

2006-2008 alcan baltek corp., Mount Juliet, TN

(polyurethane sheet goods) Alcan closed the TN site in December 2008.

Quality Control and Continuous Improvement Manager

. Led the development of new polyurethane products at the plant level

including all process trials and new product constructions.

. Oversaw all aspects of quality from incoming raw materials to final

product. Resolved all customer complaints. Compiled and reported plant

wide KPI.

2002-2006 Self-employed as a day trader.

1992-2001 drake extrusion, inc., Spartanburg, SC

(polypropylene fiber) Joined the company as a process engineer and

progressed through levels of responsibility to engineering manager. Plant

closed in 2001.

Engineering Manager

. Direct technical support of polypropylene automotive fiber manufacturing

(Tier 2) including process and product development, process

troubleshooting, and ISO compliance.

. Ensured environmental compliance by collecting environmental sampling

data, completing official reports to various state agencies, and

overseeing the adherence to plant environmental policies in manufacturing

per state regulations.

. Acted as Project Manager for new equipment installation and technology

transfer from R&D to Manufacturing.

ISO 9000 Project Manager

. Successfully led the project to implement ISO 9000 from inception to just

prior to certification, coinciding with the promotion to Engineering

Manager.

. Trained managers and operators in process mapping, document control and

retention, and development of procedures.

. Led QS9000 FMEA (Failure Mode Effect Analysis) process analysis

throughout the plant.

. Conducted departmental audits.

Process Engineer

. Provided support to manufacturing for process development, experimental

design, troubleshooting, and statistical process control (SPC).

. Increased production on the fiber line by 33% through a combination of

process and equipment improvements.

. Acted as engineering representative for several supplier and customer

partnership teams.

1980-1992 hoechst celanese/ fiber industries (polyester film)

Research/Production/Process Improvement Engineer

. Process optimization in polyester film manufacturing as film line

engineer, process development engineer and researcher in extrusion and

filtration.

EDUCATION

B.S., Chemical Engineering, The Ohio State University, Columbus, OH

Six Sigma black belt training

Design of Experiments, University of Tennessee, Knoxville, TN

ISO 9000 Lead Assessor

Experienced in MS Office, Minitab and SAP.

References available upon request.

Contact this candidate