Power Plant Supply Chain

SAURABH SEHGAL

Email : ********@*****.***

Education:

UNIVERSITY OF MICHIGAN Ann

Arbor, Michigan, USA

M.S.E. in Industrial and Operations Engineering (G.P.A: 3.7/4.0)

April 2008

Relevant Course Work: Manufacturing Strategies (Lean Manufacturing), Design

for Six Sigma, Statistical Quality Control, Inventory Analysis & Control,

Introduction to Markov Chains, Supply Chain Management

MAHARISHI DAYANAND UNIVERSITY

Haryana, India

B.E. in Mechanical Engineering

May 2005

Relevant Course Work: Mechanical Vibrations, Internal Combustion Engines,

Power Plant Engineering, Automobile Engineering

Experience:

ROHAN INFOTECH PVT. LTD.

Gurgaon, NCR, India

Production Manager

July 2010 - Present

. Leaded team to gain Telecom Specification Evaluation Certificate (TSEC)

. Managed rack manufacturing unit, manufacturing more than 1500 racks per

month

. Audited existing processes, identified critical gaps and designed new

corrective procedures

. Implemented Quality Improvement program including spot audits, root

cause analysis, and implementation of remedial actions and actively

involved in improving productivity and removing various sources of

variations.

. Handled customer complaints and collaborated with production engineers

to identify and solve issues, resulting in reduction of customer

complaints by approximately 10%

. Oversaw Raw Materials Inventory, coordinated with vendors to work on

quality and delivery issues and effectively reduced inventory levels by

approx. 50%

. Designed short/long term production scheduling and forecasting and

monthly analysis to ensure timely deliveries of racks

. Goal is to help the organizations as possible to remove waste and

inefficiency in production, leading to increased profitability and a

win-win situation for all stake holders.

WD PARTNERS INDIA PVT. LTD.

Mumbai, India

Operations Engineering Consultant

April 2009 - June 2010

. Created databases, to monitor validation and calibration of Labor

Management System for retail and restaurant chains

. Performed Operation Analysis in order to analyze the speed of service

and labor deployment

. Created Work Standards for various processes using Predetermined Motion

Time Systems (M.O.S.T)

. Monitored equipment downtime and implementing corrective action

procedures

PRAKASH INDUSTRIES LTD.

Chhattisgarh, India

Summer Intern

May 2007 -

Aug 2007

. Worked in a team for product quality assurance in production

environment

. Analyzed product quality before dispatching to customers

. Maintained liaison with the vendors of product and took successful

actions in solving concerned issues

AIMIL INSTRUMENTATION LTD.

New Delhi, India

Test Engineer

Sept 2005 -

Feb 2006

. Up-graded Printed Circuit Board (P.C.B) Layout used in wireless network

. As a team leader, assisted in customer proposed design changes as well

as completed the projects in a timely manner

. Ensured proper static analysis for overhaul material review tags to

verify structural acceptability for in-use

Academic Projects:

Identify Define Design Optimize Validate (IDDOV) Case Study (Ann Arbor-

2008):

. Prepared an IDDOV project report for dispenser manufacturing firm to

help better understand their customer requirements and developed a

better design solution

. Used various Design for Six Sigma tools like House of Quality, Design

Scorecard to translate Voice of Customer (VOC) requirements into

corresponding functional requirements.

. Analyzed process parameter settings for control factors using Dynamic

Taguchi DOE.

. Performed Reliability analysis, Tolerance simulation analysis to

evaluate results in order to study effects of different control factors

settings to meet design process capability objectives.

Value stream mapping for Tuttle Spring (Ann Arbor-2007):

. Assessed plant for a spring manufacturing firm, plotting a current

state value stream map.

. Determined dock to dock time, cycle time, evaluated the resources

utilized and highlighted waste.

. Prepared Future State Map and applied various Lean Manufacturing

concepts like Kaizen, Kanban, 5S, work standardization to improve

efficiency and productivity

Supply Chain Management Projects (Ann Arbor-2008):

. Suggested various strategic sourcing options for a cancer drug

manufacturing firm, to optimize the flow of material (molecules) from

suppliers to production facility

. Evaluated various opportunities for the firm to increase profit and

reduce the risk of drug manufacturing during each phase of FDA drug

manufacturing process

. Used sophisticated optimization techniques and created detailed design

documents that outline critical business functions redesign

distribution network for an electronic equipment manufacturing firm in

order to reduce the total operating costs thereby increasing profit

margins.

Demand Forecasting and Production Planning (Ann Arbor-2007):

. Forecasted annual demand of the product from given demand data for 3

years using Winter's method for a nut manufacturer

. Designed an alternate production plan in order to minimize the

inventory levels.

Technical Skills:

. Engineering Design: AutoCAD

. Programming languages: Visual Basic, MATLab, C, C++,

. Application software: Microsoft Access, Microsoft Office, Visio,

MINITAB, QE Tools, gauge R&R, Pareto

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